![](/images/new-backgrounds/1240144/240144289x1.webp)
Master
A B C D E F G H J
K
L | M |
| 525 |
A |
1
2
3
4
|
| CONTROL POWER AND |
| |
31 | S1A | EMERGENCY STOP | 531 | |
|
|
|
| |
|
|
| 531 |
|
| CR7 |
| TRAVEL | |
|
|
| ||
|
|
| RECEPTACLE | |
115 VAC | 666 | GND | 25 |
|
| 532 |
| ||
INPUT |
|
| AUTO | |
|
|
| ||
|
|
|
| |
|
|
|
| OFF |
|
|
| S2 |
|
| CR6 |
| TRAVEL | HAND |
| D2G |
|
| |
|
|
|
|
32S1B
532
CB1
531A
FLUX OR
WATER SOLENOID
RECEPTACLE
531 87
C1105 | C1104 | |
| 87 | |
CR2 | CR1 | |
D1K | ||
D6K | ||
| ||
| TP102 |
R1
F101
TP101
631
PT |
| R104 |
|
102B |
| C104 | |
|
| ||
|
|
| SCR |
| SCR |
| 102 |
| 101 |
|
|
C101 |
| R103 |
|
C102 |
| PT | |
|
|
|
103B C121
| R101 | WIRE FEED | |
| 627 | MOTOR FIELD | |
|
|
| |
C1106 | WH |
| LED |
|
| ||
|
| C103 | 1C |
|
|
| |
| C1105 RED | R102 | LED |
| 626 | 1D | |
| F102 |
|
|
|
|
| 532 |
FIELD SUPPLY
540
B2L | C119 |
|
500 |
| |
|
| |
A6H | PT101A | |
|
| |
C105 | C106 |
|
PT101B | PT101C | |
103 | 104 | R105 |
SCR | SCR |
|
|
| D103 |
D101 | D102 | LED |
1E |
ARMATURE SUPPLY
541
BLU
BLK
539
WIRE FEED MOTOR ARMATURE
TO TACH
P.C. BOARD
FEED 587
FORWARD
D6G
C122
|
|
| A5H |
|
|
| R106 |
|
|
+ |
|
|
|
|
C107 |
| R110 | R113 |
|
|
|
| ||
500 |
|
|
|
|
A6H |
|
| QU101 |
|
|
| C108 |
|
|
|
|
| C109 |
|
| R109 | PT102A | PT103A | C110 |
|
| |||
R107 |
| Q102 | R111 | C112 |
|
|
| ||
Q101 |
|
|
|
|
|
|
| R112 | Q103 |
R108 |
| C120 |
| |
|
|
| ||
|
|
| C111 |
|
|
|
| 500 |
|
|
|
| A6H |
|
|
|
|
|
|
|
| ||
|
|
| SHT. NO. L |
| ||||
| POWER CIRCUIT |
|
|
|
| |||
|
|
|
|
| ||||
|
|
| SUP'S'D'G |
| ||||
|
|
|
| |||||
|
|
| REF. |
|
|
| ||
EQUIP. TYPE |
| SUBJECT |
|
|
|
|
| |
|
|
|
|
| ||||
|
|
| ||||||
|
|
|
|
|
|
| ||
LINCOLN ELECTRIC CO. |
| CLEVELAND,OHIO U.S.A. | SCALE NONE |
| DADDATE |
| ||
|
|
| ||||||
|
|
| ||||||
|
|
| ||||||
|
|
|
Return
GND
D108
FEED DIRECTION CIRCUIT
THE | DR |
to Master TOC
5
6
7
2
CR3
D3K
4
531B
532
|
|
|
|
| X101 |
|
|
| 525 |
|
|
|
|
| IN | OUT |
|
| |
|
|
| D104 | D105 |
|
| +15V | ||
|
|
| GND | D110 |
| R114 | ANALOG | ||
|
|
|
|
|
|
|
| ANALOG | |
BLK |
| RED |
| + |
| + |
|
| POWER SUPPLY |
|
| 18 |
| C114 |
| C116 |
|
| |
115 |
| VAC | WHT |
|
| LED 1A | 510 | ||
VAC |
| 18 |
| C115 + | DZ101 | C117 + | D111 | R115 | |
|
| C113 | REFERNCE | ||||||
|
| VAC | |||||||
BLK |
| RED |
|
|
|
|
|
| |
T1A |
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
| |
|
| D106 |
| GND |
|
| LED 1B |
| |
|
| YLW |
| D107 |
|
| 500 | ||
|
|
| IN | OUT |
| ||||
|
|
|
|
|
| ||||
|
| 601 |
|
|
| ||||
|
|
|
| X102 |
|
|
| ||
|
|
|
|
|
|
|
| ||
|
| 10 |
|
|
|
|
|
| |
|
| METER |
| D109 |
|
|
|
| |
|
| VAC | SUPPLY |
|
|
|
|
|
|
| T1B | YLW | 602 | D112 | D113 |
|
| 610 | RELAY |
|
|
|
|
| |||||
BLK |
| ORG |
|
|
| LED 1F |
|
| POWER SUPPLY |
|
|
| C118 |
|
|
|
| ||
115 |
| 115 |
|
|
|
|
| ||
|
|
|
|
|
|
|
| ||
VAC |
| VAC | TP |
|
| R116 |
|
|
|
BLK |
| ORG | 103 |
|
|
|
|
| |
| T2A | BRN |
| D114 | D115 |
|
|
|
|
|
| 24 |
|
|
|
|
|
| 500 |
|
|
|
| INTERFACE OPTION |
|
|
| ||
|
| VAC |
|
|
|
|
| ||
|
|
|
|
| POWER SUPPLY |
|
|
|
No. |
|
|
|
|
UNLESS OTHERWISE SPECIFIED TOLERANCECh'ge. Sht. | ||||
ON HOLE SIZES PER E2056 | ON 2 PLACE DECIMALS IS .02 ON 3 PLACE DECIMALS IS .002 ON ALL ANGLES IS .5 OF A DEGREE | MATERIAL TOLERANCE t(" ") TO AGREE | WITH PUBLISHED STANDARDS. |
Return
Return
FOR POWER P.C. BOARDS
T2B | BRN |
|
INFORMATION AND IS USED |
Return to Section TOC
Return to Master TOC
|
|
| POWER P.C. BOARD |
|
|
|
|
| R.F. BYPASS P.C. BOARD |
| COMPONENTS NOT ON P.C. BOARD | |
C101 | .005/1400 | D101 | 16A, 400 V | Q101 | 2N4123 | SCR 101 | 8A, 600V | FOR R.F. BYPASS P.C. BOARDS | CB1 | 5A. CIRCUIT BREAKER | ||
C102 | .15/200 | D102 | 16A, 400 V | Q102 | 2N5816 | SCR 102 | 8A, 600V | HIGHER USE S20995 SCHEMATIC FOR |
|
| ||
C103 | 50/250 | D103 | 16A, 400 V | Q103 | 2N5816 | SCR 103 | 16A, 400V | COMPONENT VALUES AND CIRCUIT CONNECTIONS. | CR1 | SPST, N.O. FLUX OR WATER | ||
C104 | .15/200 | D104 |
| QU101 | UJT | SCR 104 | 16A, 400V | CR2 | SPST, N.O. TRAVEL | |||
|
|
|
| |||||||||
C105 | .047/100 | THRU | 1A, 400 V | R101 |
|
|
| C1101 | .0047/3000 | ARC VOLTAGE | CR3 | SPST, N.O. POWER SOURCE OUTPUT |
C106 | .047/100 | D111 |
| 40, 12W | TP101 |
| CR6 | SPST, N.O. SOLID STATE, OPTIONAL | ||||
|
| C1102 |
| (SEE SCHEMATIC "C") | ||||||||
C107 | 4.7/35 | D112 |
| R102 | 68K | TP102 | 150V, 10J |
|
| |||
| C1103 | .0047/3000 |
| |||||||||
C108 | .047/100 | THRU | 1A, 1000 V | R103 | 100 | TP103 |
| FLUX SOLENOID | CR7 | OPTIONAL | ||
| C1104 |
|
| |||||||||
C109 | .022/25 | D115 |
| R104 | 100 |
|
|
|
|
|
| |
|
|
| C1105 | .0047/3000 | MOTOR FIELD |
|
| |||||
C110 | .022/25 |
|
| R105 | 10K, 2W | X101 | +15V VOLTAGE | R1 | 2, 50W | |||
|
| C1106 |
|
| ||||||||
C111 | .022/25 | DZ101 | 5.1 V., 1 /2 W | R106 | 100 |
| REGULATOR |
|
|
|
| |
|
|
|
|
|
| |||||||
C112 | .022/25 |
|
| R107 | 10K | X102 |
|
|
| S1 | DPST, CONTROL POWER AND | |
C113 | .22/100 | F101 | 1/ 2A SLOW BLOW, | R108 | 47K |
| REGULATOR |
|
|
|
| EMERGENCY STOP |
C114 | 500/50 |
| POWER SUPPLIES FUSE | R109 | 4.7K |
|
|
|
|
| S2 | SPDT, TRAVEL |
C115 | 500/50 | F102 | 1/ 2A SLOW BLOW, | R110 | 6.8K |
|
|
|
|
|
|
|
C116 | 4.7/35 |
| FIELD FUSE | R111 | 680 |
|
|
|
|
| T1A | 36 VCT, 300mA SECONDARY |
C117 | 18/15 |
| RED LIGHT | R112 | 47K |
|
|
|
|
| T1B | 10 VAC, 600mA SECONDARY |
C118 | .02/600 | LED 1A | R113 | 680 |
|
|
|
|
| T1C | SEE LOGIC SCHEMATIC "D" | |
C119 | .047/100 | THRU | EMITTING | R114 | 4.7K |
|
|
|
|
| T2A | 115VAC, 80mA SECONDARY |
C120 | .022/25 | LED 1F | DIODE | R115 | 3.3K |
|
|
|
|
| T2B | 24VAC, 30mA SECONDARY |
C121 | .02/600 | PT101 | 1:1:1 | R116 | 68K |
|
|
|
|
|
|
|
C122 | .022/25 |
|
|
|
|
|
|
|
|
| ||
|
| PT102 | PULSE |
|
|
|
|
|
|
|
|
|
|
| PT103 | TRANSFORMER |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
KEY TO SYMBOLS
INPUT CONTROL CABLE CONNECTION
POWER SUPPLY SOURCE POINT
COMMON CONNECTION TO ANALOG POWER
SUPPLY; 510 A5H
SCHEMATIC LOCATION REFERENCE
HORIZONTAL
UNLESS OTHERWISE SPECIFIED, COMPONENT VALUES OF: CAPACITORS = MFD/VOLTS
RESISTORS = OHMS, 1 2 /WATT
SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS
OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER.
A.N.S.I. ELECTRICAL SYMBOLS PER E1537
THIS SHEET CONTAINS PROPRIETARY OWNED BY THE LINCOLN ELECTRIC CO. | NOT TO BE REPRODUCED, DISCLOSED OR WITHOUT THE EXPRESS PERMISSION OF | THE LINCOLN ELECTRIC CO. |
CONTROL CODES | 8400 | 8993 |
FOR |
|
|
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail- able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.