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TROUBLESHOOTING & REPAIR | |||||
| Observe all Safety Guidelines detailed throughout this manual |
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| PROBLEMS |
| POSSIBLE AREAS OF | RECOMMENDED |
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| (SYMPTOMS) |
| MISADJUSTMENTS(S) | COURSE OF ACTION | |
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| FUNCTION PROBLEMS |
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The flux or gas/water solenoid does 1. | Make sure the switch on the flux | 1. If light 7G, located on the logic | |||
not function (open). | hopper is in the ON position. | board, does light when the flux | |||
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| (gas/water) solenoid is normally | |
| 2. | Check light 7G located on the | active, check the CR1 relay. |
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| logic board. This light should be | Normal coil resistance is 10,000 | |
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| on when the flux valve would nor- | ohms. The contacts (terminals 2 | |
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| mally be active. If light 7G does | and 4) should “close” when |
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| not light the logic board may be | 110VDC is applied to the relay coil | |
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| faulty. | (terminals 1 + and 3 |
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| 2. Check the wiring harness for | |
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| loose or faulty connections |
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| between the CR1 relay, the logic | |
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| board, the TS2 terminal strip and | |
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| the flux receptacle. See wiring | |
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| diagram. |
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The flux or gas/water solenoid con- 1. | Check light 7G located on the | 1. Check the CR1 relay. The con- |
tinuously remains open. | logic board. This light should be | tacts (terminal 2 and 4) should |
| lit only when the flux valve would | “close” only when 110VDC is |
| normally be active. If light 7G is | applied to the relay coil. (termi- |
| lit continuously the logic board | nals 1+ and |
| may be faulty. | are “closed” continuously replace |
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| the CR1 relay. |
2. | Check to make sure the solenoid |
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| is not stuck in the open position. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call