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Section
Master
A B C D E F GH J K L M
C |
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TOC
1
C1102
C1101
2
N.A. 667
+
ARC
VOLTAGE POLARITY TERMINALS
-
621
L501
TP 501
F501
L502
| R501 |
| CW |
C519 | R502 |
| C501 |
| R503 |
510P
B3C
R504
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| 525 |
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| C520 |
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| C521 |
| D502 |
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| A6H |
9 | - | X501 |
B | 8 | |
R547 | ||
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+ C524 |
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| WELD | PIN F |
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| RESPONSE |
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500 |
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| JUMPER |
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A6H |
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| R506 | (RED) |
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| PIN S |
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| R535 |
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ACTUAL VOLTAGE |
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BUFFER | R539 |
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| C506 |
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| R532 |
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| CONTROL | |
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R537 |
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D503 |
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C507
R509
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C508
C518
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D506
R518
10 + | B | 8 |
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- | X502 |
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| START | R514 |
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Q501
D517
GAIN
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| R533 | A |
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| 525 |
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1 | A5H | OCI501 | 5 |
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| 531B |
| T501 |
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| C509 |
| A5D | 115 |
| 24 |
2 | 6 | R513 | 4 |
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| 504 | C |
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| R538 |
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| POWER SOURCE |
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CW |
| CONTROL INTERFACE |
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R540 |
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R512 |
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| D513 |
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525
A5H
| R541 | R544 | R526 |
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| D520 |
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| R545 |
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| C526 |
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| D522 |
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6 | 4 |
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637
D5A
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| SHT. NO. L |
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VOLTAGE CIRCUIT |
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SUP'S'D'G |
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REF. |
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EQUIP. TYPE | SUBJECT |
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3
10 +
C523
C504
510P
B3C
ACTUAL VOLTAGE
METER FILTER
D501 | C505 | A5H |
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R508 |
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| R516 | |
HOLD - LOW CIRCUIT | C517 | + | |
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D512
R517
R511 R519
C512 + D514 +
592 | D514 |
D7A |
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525 |
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A5H |
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510P | CIRCUIT | 500 | |
D9C | |||
B3C |
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| COM | ||
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SHUTDOWN BYPASS | AUTO | ||
TAB JUMPER (BLUE) |
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BYPASS
Return
Return
4
5
FROM |
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OPTION |
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| 2 | - | X501 |
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AND |
| VOLTAGE |
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635 |
| C | R546 | |||
PROCEDURE | SETTING |
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P.C. BOARD |
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E2E |
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| C510 |
| C516 | |
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| 510P |
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SET VOLTAGE
BUFFER
514
SET
S7B
517
516 |
| 500 | |
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| A6H | |
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| 688A | |
ACTUAL | 688 | N.C. | |
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S7B | D4J |
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VOLTS | ARC CONTROL |
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ENABLE | 4 2 3 1 | ||
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R601 |
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D508
525
A5H
PIN | PIN | PIN |
A | B | D |
START
RESPONSE JUMPER
(WHITE)
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| C511 |
| R520 | R522 | R524 |
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D510 |
| D507 | 5 | 4 |
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| R525 | - | X502 |
D511 | R521 | R523 | 6 |
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11 |
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| D509 | C522 | ||
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688 | 500 |
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| SBS |
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R530 |
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R549 | + | R531 |
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C513
SHUTDOWN 687
D4B
D518
Q503
C528
to Master TOC
C604
6
| CW |
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| TP5 |
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| VOLTAGE P.C. BOARD RECEPTACLE FOR |
R602 | CAL |
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| OPTIONAL PULSED POWER FILTER P. C. | |||
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| +5V |
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| TP4 | 2 |
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| X601 |
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| BOARD (SHOWN WITH JUMPER PLUG |
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| INSTALLED.) | |||
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| 4 | DM601 |
| OUT | IN |
| D602 | |
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R603 |
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C603 | E C A | + |
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| D601 | 601 | A6E | |
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510P | VOLTMETER | 510 | VOLTMETER |
B3C |
| B7G | POWER SUPPLY |
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D4J | A6H |
SHUTDOWN
ENABLE
SHUTDOW CIRCUIT
500
A6H
Return
Return to Section TOC
7
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| VOLTAGE P.C. BOARD |
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| VOLTMETER P.C. BOARD | COMPONENTS NOT ON P.C. BOARD |
| KEY TO SYMBOLS | |||
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| C501 | .1/100 | D501 |
| R501 | 44.2K, 1/4W, 1% | R526 | 47K | F501 | 1 /8 AMP FAST | C601 | 500/50 | DM601 | DIGITAL METER | INPUT CONTROL CABLE CONNECTION | |
| C504 | 4.0/50 | THRU | 1A, 400V | R502 | 500 TRIMMER | R527 | 47K |
| BLOW FUSE | C602 | 4.7/35 |
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| C505 | .47/50 | D522 | 6.8V, 1 /2W | R503 | 4.75K, 1/4W, 1% | R528 | 22K | SBS501 | SILICON BILATERAL | C603 | .022/25 | S7B | SPDT, VOLTS | COMMON CONNECTION TO ANALOG POWER | |
| C506 | .022/25 | DZ502 | R504 | 100K | R529 | 22K |
| SWITCH | C604 | .022/25 |
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| SUPPLY 510 | A5H | |
| C507 | .022/25 | DZ503 | 5.1V, 1/2W | R505 | 27K | R530 | 27K | T501 | 24 VAC, 185 mf | D601 |
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| C508 | 39/20 | DZ504 | 20V, 1W | R506 | 15K | R531 | 100K |
| SECONDARY | D602 | 1A, 400V |
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| SCHEMATIC LOCATION REFERENCE | |
| C509 | .022/25 | DZ505 | 6.2V, 1/2W | R507 | 10K | R532 | 27K | TP501 | 150V, 10J | D603 | NOTES: | ||||
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| C510 | 1.8/20 | DZ506 | 15V, 1W | R508 | 2.2K | R533 | 10K |
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| C511 | .022/25 | DZ507 | 6.8V, 1/2W | R509 | 2.7K | R534 | 100 |
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| N.A. THESE CAPACITORS ARE LOCATED | VERTICAL | ||
| C512 | 4.7/35 | L501 | 33uH, 110mA | R510 | 4.7K | R535 | 1K |
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| ON THE R.F. BYPASS BOARD. | SCHEMATIC IDENTIFICATION LETTER | |||||||||
| C513 | 27/35 | L502 | 33uH, 110mA | R511 | 100K | R536 | 10K |
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| R601 | 24.3K, 1/4W, 1% |
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| C514 | 4.7/35 | OCI501 | R512 | 1K | R537 | 33K |
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| R602 | 2K TRIMMER |
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| C516 | .022/25 | OCI502 | R513 | 2.7K | R538 | 56K |
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| R603 | 2.80K, 1/4W, 1% | N.B. SEE |
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| 2N4123 |
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| C517 | .47/50 | Q501 | R514 | 2K TRIMMER | R539 | 27K |
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| SUPERSEDED | UNLESS OTHERWISE SPECIFIED, COMPONENT VALUES OF: | ||
| C518 | 39/20 | Q503 | 2N5816 | R515 | 5.6K | R540 | 5K TRIMMER |
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| X601 | +5V VOLTAGE REGULATOR |
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| BOARD. | CAPACITORS = MFD/VOLTS | |||||||||||
| C519 | Q505 | 2N4123 | R516 | 100K | R541 | 1K, 12W |
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| RESISTORS = OHMS, 1 2 /WATT | ||||||||||
L | C520 | .022/25 | Q506 | 2N4857 | R517 | 1K | R542 | 470 |
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| FOR VOLTMETER P.C. BOARDS | N.C. EARLIER VOLTAGE BOARDS DO | ||||
C521 | .022/25 | Q507 | 2N5816 | R518 | 100K | R543 | 68K |
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6682- | C522 | .022/25 | Q508 | 2N5816 | R519 | 39K | R544 | 15K |
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| NOT HAVE THIS RECEPTACLE, AND | CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE | |||
C523 | .022/25 | X501 | QUAD | R520 | 15K | R545 | 15K |
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| SCHEMATIC FOR COMPONENT |
| LEAD 688A WAS 688. | INTERCHANGEABILITY OF A COMPLETE BOARD, THIS | |||
C524 | 4.7/35 | X502 | QUAD | R521 | 56K | R546 | 270 |
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| VALUES AND CIRCUIT CONNECTIONS. |
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3 | C525 | .022/25 |
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| R522 | 330K | R547 | 270 |
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| DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS | |||
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| C526 | .47/50 |
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| R523 | 22K | R548 | 100 |
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| OR CIRCUITRY OF CONTROLS HAVING A COMMON | |
| C527 | .01/200 |
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| R524 | 27K | R549 | 270 |
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| CODE NUMBER. |
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| C528 | .022/25 |
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| R525 | 3.3K |
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| A.N.S.I. ELECTRICAL SYMBOLS PER E1537 | |
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No. |
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UNLESSOTHERWISE SPECIFIED TOLERANCECh'ge. Sht. | ON ALL ANGLES IS .5 OF A DEGREE | ||||
ON HOLE SIZES PER E2056 ON 2 PLACE DECIMALS IS .02 ON 3 PLACE DECIMALS IS .002 | MATERIAL TOLERANCE t(" ") TO AGREE | WITH PUBLISHED STANDARDS. | |||
THIS SHEET CONTAINS PROPRIETARY INFORMATION | OWNED BY THE LINCOLN ELECTRIC CO. AND IS | NOT TO BE REPRODUCED, DISCLOSED OR USED | WITHOUT THE EXPRESS PERMISSION OF | THE LINCOLN ELECTRIC CO. | |
CODES | 9147 |
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CONTROL | 8400 | 8993 |
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FOR | N.B. |
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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail- able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.