4. Installing the refrigerant piping

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A+B+C+a+b+c+d = 120 m [394 ft]

A

 

 

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L = A+B+C+d = 80 m [262 ft]

 

 

Å Liquid pipe

 

ı Gas pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R= B+C+d = 30 m [100 ft]

PUMY

 

 

ø9.52 [3/8]

 

ø15.88 [5/8]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H =

30 m [100 ft] (Outdoor lower H = 20 m [70 ft])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B, C, D

 

 

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

h = 12 m [39 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

Ç Total capacity of indoor units

 

Å Liquid pipe

ı Gas pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ø9.52 [3/8]

 

ø15.88 [5/8]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

a, b, c, d, e, f

 

 

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

C

 

 

 

 

 

 

d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Î Model number

 

 

Å Liquid pipe

ı Gas pipe

 

 

 

 

 

 

 

 

 

a

 

 

 

 

b

 

 

 

 

c

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P06, P08, P12, P15, P18

 

 

ø6.35 [1/4]

 

ø12.7 [1/2]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

C

 

 

C

 

 

 

 

 

 

 

P24, P30, P36, P48, P54

 

 

ø9.52 [3/8]

 

ø15.88 [5/8]

 

 

 

 

 

 

 

 

 

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Branch kit model

 

 

 

 

 

 

A+a+b+c+d = 120 m [394 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMY-Y62-G-E

 

 

 

 

 

 

L = A+d = 80 m [262 ft], R= d = 30 m [100 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

H = 30 m [100 ft] (Outdoor lower H = 20 m [70 ft])

Ï 4-Branching header

 

 

 

Ì 8-Branching header

 

 

 

 

 

h = 12 m [39 ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMY-Y64-G-E

 

 

 

CMY-Y68-G-E

A

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A : Outdoor Unit

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B : First Branch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C: Indoor unit

 

 

 

 

a

 

b

 

c

 

 

d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

C

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 4-1

A

45°±2°

B

(inch)

 

 

 

° ±0.5°

øA

 

 

90

 

 

 

AFlare cutting dimensions B Flare nut tightening torque

C

D

 

 

Fig. 4-2

 

 

A (Fig. 4-2)

 

 

 

(mm [inch])

 

 

 

 

 

 

 

 

Copper pipe O.D.

 

Flare dimensions

 

 

 

 

 

øA dimensions

 

 

 

ø6.35 [1/4]

8.7 - 9.1 [11/32-23/64]

 

 

 

ø9.52 [3/8]

12.8 - 13.2 [1/2-33/64]

 

 

 

ø12.7 [1/2]

16.2 - 16.6 [41/64-21/32]

 

 

 

ø15.88 [5/8]

19.3 - 19.7 [49/64-25/32]

 

 

 

B (Fig. 4-2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper pipe O.D.

 

Flare nut O.D.

 

Tightening torque

(mm [inch])

 

(mm [inch])

 

(N·m [ft·lbs])

ø6.35 [1/4]

17 [43/64]

 

 

 

14

- 18 [10-13]

ø6.35 [1/4]

22 [7/8]

 

 

 

34

- 42 [25-30]

ø9.52 [3/8]

22 [7/8]

 

 

 

34

- 42 [25-30]

ø12.7 [1/2]

26 [1-3/64]

 

 

49

- 61 [35-44]

ø12.7 [1/2]

29 [1-9/64]

 

 

68

- 82 [49-59]

ø15.88 [5/8]

29 [1-9/64]

 

 

68

- 82 [49-59]

ø15.88 [5/8]

36 [1-27/64]

 

 

100

- 120 [71-87]

 

 

 

A

 

 

 

 

 

 

 

 

A Die

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B Copper pipe

 

 

 

 

 

 

A

B

Fig. 4-3

4.2. Connecting pipes (Fig. 4-2)

Fig. 4-1 is a sample of piping system.

When commercially available copper pipes are used, wrap liquid and gas pipes with commercially available insulation materials (heat-resistant to 100°C [212°F] or more, thickness of 12 mm [1/2 inch] or more).

The indoor parts of the drain pipe should be wrapped with polyethylene foam insu- lation materials (specific gravity of 0.03, thickness of 9 mm [23/64 inch] or more).

Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening flare nut. A

Use two wrenches to tighten piping connections. B

Use leak detector or soapy water to check for gas leaks after connections are com- pleted.

Apply refrigerating machine oil over the entire flare seat surface. C

Use the flare nuts for the following pipe size. D

 

 

 

 

(mm [inch])

 

 

Indoor unit

Outdoor unit

 

 

P06-P18

P24-P54

P48

Gas side

Pipe size

ø12.7 [1/2]

ø15.88 [5/8]

ø15.88 [5/8]

Liquid side

Pipe size

ø6.35 [3/8]

ø9.52 [3/8]

ø9.52 [3/8]

When bending the pipes, be careful not to break them. Bend radius of 100 mm [3- 15/16 inch] to 150 mm [5-27/32 inch] is sufficient.

Make sure the pipes do not contact the compressor. Abnormal noise or vibration may result.

1Pipes must be connected starting from the indoor unit.

Flare nuts must be tightened with a torque wrench.

2Flare the liquid pipes and gas pipes and apply a thin layer of refrigeration oil (Applied on site).

When usual pipe sealing is used, refer to Table 1 for flaring of R410A refrigerant pipes.

The size adjustment gauge can be used to confirm A measurements.

Table 1 (Fig. 4-3)

Copper pipe O.D.

A (mm [inch])

(mm [inch])

Clutch type

ø6.35 [1/4]

1.0 - 1.5 [3/64-1/16]

ø9.52 [3/8]

1.0 - 1.5 [3/64-1/16]

ø12.7 [1/2]

1.0 - 1.5 [3/64-1/16]

ø15.88 [5/8]

1.0 - 1.5 [3/64-1/16]

6

Page 6
Image 6
Mitsubishi Electronics R410A installation manual Connecting pipes Fig

R410A specifications

Mitsubishi Electronics R410A is a highly regarded refrigerant widely used in modern HVAC systems, particularly air conditioning units. This hydrofluorocarbon (HFC) refrigerant has gained popularity due to its environmental benefits and performance characteristics that meet the demands of contemporary cooling solutions.

One of the main features of R410A is its high energy efficiency. The refrigerant operates at a higher pressure compared to its predecessor, R22, which allows for smaller, more compact systems. This higher efficiency translates to lower energy consumption during operation, making R410A an environmentally friendly option that contributes to reducing greenhouse gas emissions. The energy savings not only benefit the environment but also reduce operational costs for end-users.

R410A also boasts excellent cooling capacity. Its thermodynamic properties enable effective heat exchange, making it suitable for various applications ranging from residential air conditioners to commercial chillers. The ability to maintain effective cooling performance even at high outdoor temperatures is a crucial characteristic, especially in warmer climates where high reliability is essential.

In terms of safety, R410A is classified as non-flammable and has a low toxicity level, making it a safer choice for use in both residential and commercial installations. It carries an ozone depletion potential (ODP) of zero, aligning with global efforts to phase out substances that deplete the ozone layer. As such, it complies with various international environmental regulations, ensuring that users are contributing to a sustainable future.

Mitsubishi Electronics integrates advanced technologies in their heating and cooling systems that utilize R410A. Features such as variable speed compressors and advanced control systems optimize performance, enhancing both comfort and energy efficiency. Additionally, the systems are designed to offer quiet operation, catering to users who prioritize noise reduction in their living or working environments.

In conclusion, Mitsubishi Electronics R410A refrigerant presents a combination of high energy efficiency, excellent cooling capacity, and safety attributes, solidifying its role as a vital component in contemporary HVAC technology. By utilizing R410A, Mitsubishi Electronics demonstrates its commitment to sustainability and performance, offering solutions that cater to the diverse needs of consumers while minimizing environmental impact.