Model DCA-180SSV | Multiquip instruction

OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-180SSV

60 Hz GENERATOR

PARTS LIST NO. C0870301204

Serial Number 3770213~

Revision #1 (04/14/10)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip operation manual Model DCA-180SSV, Parts List NO. C0870301204 Serial Number 3770213~

Contents

Model DCA-180SSV Parts List NO. C0870301204 Serial Number 3770213~ Diesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering Procedures DCA-180SSV- Specifications Dimensions DCA-180SSV- Dimensions TOP, Side and Front Hazard Symbols DCA-180SSV- Safety Message Alert Symbols This generator, other property, or DCA-180SSV- Safety Message Alert Symbols DCA-180SSV- Rules for Safe Operation General SafetyBurns DCA-180SSV- Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-180SSV- Rules for Safe Operation Emergencies Towing &Transporting Safety Generator Decals DCA-180SSV- Generator Decals Generator Decals Cont inued DCA-180SSV- Generator Decals Typical Generator Grounding Application DCA-180SSV- Installation Outdoor Installation DCA-180SSV- InstallationIndoor Installation When connecting the generator DCA-180SSV- General Information Major Components DCA-180SSV- Major Components 20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-180SSV- Engine Operating Panel Output Terminal Familiarization DCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci Receptacles DCA-180SSV- Output Terminal Panel Familiarization Over Current Relay Connecting Loads Three Phase Load Single Phase LoadDCA-180SSV- Load Application Motors and motor-driven DCA-180SSV Generator Outputs Change-Over Switch How to Read the Output Terminal GaugeDCA-180SSV- Generator OUTPUTS/ Gauge Reading Maximum Amps Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output Voltages Circuit Breakers DCA-180SSV- SetupLubrication Oil Fuel Check Refueling Refueling Procedure Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeather Battery Cable Installation BatteryWiring Alternator Before Starting DCA-180SSV- Generator START-UP Procedure ManualStarting Manual No Load Coolant Temperature Gauge Place the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Is placed in the Auto position Emergency Shutdown Procedure Normal Shutdown Procedure General Inspection Air Cleaner DCA-180SSV- MaintenanceAir Cleaner with Dust Indicator Air filter should not be DCA-180SSV- Maintenance Air Removal Radiator CleaningCheck Oil Level Replacing Oil Filter To ensure adequate starting Battery Charger JacketWater Heater Power Connections Trailer Maintenance DCA-180SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment DCA-180SSV-TRAILER MaintenanceBrakes Check the wheel and drum for free rotation TireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-180SSV-TRAILERWIRING Diagram Generator Wiring Diagram DCA-180SSV- Generatorwiring Diagram Engine Wiring Diagram DCA-180SSV Enginewiring Diagram Generator Troubleshooting DCA-180SSV-TROUBLESHOOTING Generator Engine Controller Troubleshooting Mpec DCA-180SSV-TROUBLESHOOTING Engine Controller Example Error Code DCA-180SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation DCA-180SSV- Explanation of Code in Remarks Column Sample Parts List Part numbers on this Suggested Spare Parts list LAMP, Pilot AlarmRHEOSTAT, Voltage Regulator KNOB, Rheostat DCA-180SSV- Generator Assy 0601842334 C01100005020601823282 0018205020 DCA-180SSV- Control Panel Assy C0223002404 C02230023030605011211 PIN, B-99-2 0017108035 0601807622 DCA-180SSV- Control BOX Assy 0601809666 C02130028020027106016 0601870421 DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy Includes Items W DCA-180SSV- Engine and Radiator Assy Output Terminal Assy DCA-180SSV- Outputterminal Assy 0801830404 C02317000030801830904 0039320000 DCA-180SSV- Battery Assy C9109100604 01686145510805000904 0805002904 DCA-180SSV- Muffler Assy C0333001403 C0330101102V20405969 C1334200304 DCA-180SSV- Fueltank Assy 0845500104 C03630015030810105400 06055010191 Enclosure Assy DCA-180SSV- Enclosure Assy C3414100104 C04130055020019208020 C0423001702 Enclosure ASSY. 32A C0493500204 C04632004020009208020 C0453201402 DCA-180SSV- Rubber Seals Assy 0228900945 02292012000228901300 0028901360 DCA-180SSV- Nameplate and Decals Assy C9521100404 C0550000603C9522100003 C0550000502 Freight Policy Terms and Conditions of Sale Parts DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help