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Multiquip operation manual DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10

Models: DCA-180SSV

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DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 3

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Multiquip operation manual DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10

Contents

Model DCA-180SSV Parts List NO. C0870301204 Serial Number 3770213~ Diesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering Procedures DCA-180SSV- Specifications Dimensions DCA-180SSV- Dimensions TOP, Side and Front Hazard Symbols DCA-180SSV- Safety Message Alert Symbols This generator, other property, or DCA-180SSV- Safety Message Alert Symbols General Safety DCA-180SSV- Rules for Safe OperationBurns Electrical Safety DCA-180SSV- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyDCA-180SSV- Rules for Safe Operation Emergencies Towing &Transporting Safety Generator Decals DCA-180SSV- Generator Decals Generator Decals Cont inued DCA-180SSV- Generator Decals Typical Generator Grounding Application DCA-180SSV- Installation When connecting the generator DCA-180SSV- InstallationOutdoor Installation Indoor Installation DCA-180SSV- General Information Major Components DCA-180SSV- Major Components 20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-180SSV- Engine Operating Panel Output Terminal Familiarization DCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci Receptacles DCA-180SSV- Output Terminal Panel Familiarization Over Current Relay Connecting Loads Motors and motor-driven Single Phase LoadThree Phase Load DCA-180SSV- Load Application DCA-180SSV Generator Outputs Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-180SSV- Generator OUTPUTS/ Gauge Reading 1Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages Fuel Check DCA-180SSV- SetupCircuit Breakers Lubrication Oil Refueling Refueling Procedure Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/Water Alternator BatteryBattery Cable Installation Wiring DCA-180SSV- Generator START-UP Procedure Manual Before StartingStarting Manual No Load Coolant Temperature Gauge Is placed in the Auto position Starting Auto ModePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto position Emergency Shutdown Procedure Normal Shutdown Procedure Air filter should not be DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air Cleaner with Dust Indicator DCA-180SSV- Maintenance Replacing Oil Filter Radiator CleaningAir Removal Check Oil Level To ensure adequate starting Battery Charger JacketWater Heater Power Connections DCA-180SSV-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation DCA-180SSV-TRAILER MaintenanceBrake Adjustment Brakes Tires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-180SSV-TRAILERWIRING Diagram Generator Wiring Diagram DCA-180SSV- Generatorwiring Diagram Engine Wiring Diagram DCA-180SSV Enginewiring Diagram Generator Troubleshooting DCA-180SSV-TROUBLESHOOTING Generator Engine Controller Troubleshooting Mpec DCA-180SSV-TROUBLESHOOTING Engine Controller DCA-180SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation DCA-180SSV- Explanation of Code in Remarks Column Sample Parts List KNOB, Rheostat LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list RHEOSTAT, Voltage Regulator DCA-180SSV- Generator Assy 0018205020 C01100005020601842334 0601823282 DCA-180SSV- Control Panel Assy 0601807622 C0223002303C0223002404 0605011211 PIN, B-99-2 0017108035 DCA-180SSV- Control BOX Assy 0601870421 C02130028020601809666 0027106016 DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy Includes Items W DCA-180SSV- Engine and Radiator Assy Output Terminal Assy DCA-180SSV- Outputterminal Assy 0039320000 C02317000030801830404 0801830904 DCA-180SSV- Battery Assy 0805002904 0168614551C9109100604 0805000904 DCA-180SSV- Muffler Assy C1334200304 C0330101102C0333001403 V20405969 DCA-180SSV- Fueltank Assy 06055010191 C03630015030845500104 0810105400 Enclosure Assy DCA-180SSV- Enclosure Assy C0423001702 C0413005502C3414100104 0019208020 Enclosure ASSY. C0453201402 C046320040232A C0493500204 0009208020 DCA-180SSV- Rubber Seals Assy 0028901360 02292012000228900945 0228901300 DCA-180SSV- Nameplate and Decals Assy C0550000502 C0550000603C9521100404 C9522100003 Freight Policy Terms and Conditions of Sale Parts DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help