Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-25SSIU2 50 HZ-TRAILERWIRING DIAGRAM, Trailer/Towing Vehicle Wiring Diagram

Models: DCA-25SSIU2

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DCA-25SSIU2 (50 HZ)—TRAILERWIRING DIAGRAM

Figure 59. Trailer/Towing Vehicle Wiring Diagram

DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 43

Page 43

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Multiquip operation manual DCA-25SSIU2 50 HZ-TRAILERWIRING DIAGRAM, Trailer/Towing Vehicle Wiring Diagram

Contents

WHISPERWATTTM SERIES PARTS LIST NO. M1870300804OPERATION AND PARTS MANUAL MODEL DCA-25SSIU2Page WARRANTYDEPARTMENT HERES HOW TO GET HELPPLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENTNOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part WHISPERWATT GENERATORHere’s how to get help PARTS ORDERING PROCEDURESWhen ordering parts please supply the following information Extra DiscountsTable 2. Engine Specifications Table 1. Generator SpecificationsDCA-25SSIU2 50 HZ- SPECIFICATIONS Dimension ft. mm DCA-25SSIU2 50 HZ- DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions TABLE 3. DIMENSIONSDANGER DCA-25SSIU2 50 HZ - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA-25SSIU2 50 HZ - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATION Generator GroundingDCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSALWAYS know the location of the nearest fire extinguisher Towing &Transporting SafetyEmergencies DCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATIONFigure 2. Generator Decals DCA-25SSIU2 50 HZ- GENERATOR DECALSDCA-25SSIU2 50 HZ- GENERATOR DECALS Figure 3. Generator Decals ContinuedFigure 4.Typical Generator Grounding Application DCA-25SSIU2 50 HZ- INSTALLATIONCAUTION - EXHAUST HAZARD DCA-25SSIU2 50 HZ- INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-25SSIU2 50 HZ- GENERAL INFORMATIONDCA-25SSIU2 50 HZ Series Familiarization Generator Engine Operating PanelTable 4. Generator Major Components DCA-25SSIU2 50 HZ- MAJOR COMPONENTSFigure 5. Major Components Figure 6. Generator Control Panel DCA-25SSIU2 50 HZ- GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-25SSIU2 50 HZ- ENGINE OPERATING PANELOutput Terminal Panel DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Figure 8. Output Terminal PanelFigure 10. 100/200V Twist-Lock Auxiliary Receptacles DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 9. G.F.C.I. Receptacle 100VAC GFCI Receptacles Figure 11. Voltage Regulator Control KnobBlower Fan Connecting LoadsFigure 13. Connecting Loads Figure 14. Over Current Relay Over Current RelayDCA-25SSIU2 50 HZ- LOAD APPLICATION Table 5. Power Factor By LoadSingle Phase Load Three Phase LoadDCA-25SSIU2 50 HZ- GENERATOR OUTPUTS Voltage Selector SwitchFigure 16. Voltage Selector Switch Voltage Selector Switch Locking ButtonReading Amperage How to Read the OutputTerminal GaugesFigure 17. Voltage Selector Switch 139VThree Phase Position DCA-25SSIU2 50 HZ- GAUGE READINGDCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL CONNECTIONS Three-Phase PositionFigure 23. Output Terminal Lugs 3Ø-220/127VThree Phase Connections Figure 25. Voltage Selector Switch 240/139V Three-Phase Position3Ø 440/254 Output Terminal Lug Voltages DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL CONNECTIONS1Ø 200V/100V Output Terminal Lug Voltages Figure 31. Engine Oil Dipstick DCA-25SSIU2 50 HZ- PRE-SETUPCircuit Breakers Lubrication OilFigure 33. Only Fill on Level Ground DCA-25SSIU2 50 HZ- PRE-SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSTable 10. Coolant Capacity Cleaning the RadiatorAir Cleaner Table 11. Anti-Freeze Operating TemperaturesCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation When connecting battery do the followingFigure 43. Pre-Heat Indicator Lamp DCA-25SSIU2 50 HZ- GENERATOR START-UP PROCEDUREFigure 41. Voltage Selector Switch Figure 42. Ignition Switch Operation Pre-Heat PositionFigure 50. Engine Tachometer Figure 49. Coolant Temperature GaugeFigure 44. Frequency Meter Hz Figure 48. Oil Pressure Gauge Figure 45. AC VoltmeterFigure 51. Main, AUX. and GFCI Circuit Breakers ON DCA-25SSIU2 50 HZ- GENERATOR START-UP PROCEDUREFigure 54. Ignition Switch Stop Position Figure 55. Ignition Switch Off PositionService Daily DCA-25SSIU2 50 HZ- MAINTENANCETABLE 12. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTrailer Maintenance DCA-25SSIU2 50 HZ-TRAILER MAINTENANCEHydraulic Surge Brakes DCA-25SSIU2 50 HZ-TRAILER MAINTENANCEBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD Tire Wear/InflationTable 16. Tire Torque Requirements DCA-25SSIU2 50 HZ-TRAILER MAINTENANCELug Nut Torque Requirements Figure 58. Wheel Lug Nuts Tightening SequenceFigure 59. Trailer/Towing Vehicle Wiring Diagram DCA-25SSIU2 50 HZ-TRAILERWIRING DIAGRAMFigure 60. Generator Wiring Diagram DCA-25SSIU2 50 HZ- GENERATORWIRING DIAGRAMFigure 61. Engine Wiring Diagram DCA-25SSIU2 50 HZ- ENGINEWIRING DIAGRAMTABLE 17. GENERATOR TROUBLESHOOTING DCA-25SSIU2 50 HZ-TROUBLESHOOTING GENERATORTABLE 18. ENGINE TROUBLESHOOTING DCA-25SSIU2 50 HZ-TROUBLESHOOTING ENGINEEngine does not start Starter does not runTABLE 18. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSIU2 50 HZ-TROUBLESHOOTING ENGINENOTE PAGE Items Found In the “Items Number” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnDescription DCA-25SSIU2 50 HZ- SUGGESTED SPARE PARTSDCA-25SSIU2 50 HZ ULTRA-SILENT GENRATOR W/ISUZU AA-4LE2 ENGINE 1 TO 3 UNITSGENERATOR ASSY DCA-25SSIU2 50 HZ- GENERATOR ASSYINCLUDES ITEMS W PART NAMEREMARKS DCA-25SSIU2 50 HZ- GENERATOR ASSYCONTROL BOX ASSY DCA-25SSIU2 50 HZ- CONTROL BOX ASSYREMARKS DCA-25SSIU2 50 HZ- CONTROL BOX ASSYPART NAME AUTOMATIC VOLTAGE REGULATOR, NTA-5A-2DBCONTROL BOX ASSY.CONT DCA-25SSIU2 50 HZ- CONTROL BOX ASSYCONTROL BOX ASSY.CONT DCA-25SSIU2 50 HZ- CONTROL BOX ASSYPART NAME QTY. REMARKSENGINE OPERATING PANNEL ASSY DCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL ASSYPART NAME IGNITION SWITCHALARM LAMP DCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL ASSYENGINE & RADIATOR ASSY DCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSYCARTRIDGE, OIL FILTER, ISUZU QTY. REMARKSDCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY PART NAMEENGINE & RADIATOR ASSY.CONT DCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY. CONTPICK UP, TACHOMETER DCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY. CONTPART NAME 90 DEGREE ELBOW, 33982-10-10+OUTPUT TERMINAL ASSY DCA-25SSIU2 50 HZ- OUTPUTTERMINAL ASSYCIRCUIT BREAKER, QCF 2050 2P 50A DCA-25SSIU2 50 HZ- OUTPUTTERMINAL ASSYPART NAME OUTPUT TERMINAL ASSYBATTERY ASSY DCA-25SSIU2 50 HZ- BATTERY ASSYPART NAME DCA-25SSIU2 50 HZ- BATTERY ASSYMUFFLER ASSY DCA-25SSIU2 50 HZ- MUFFLER ASSYREPLACES P/N DCA-25SSIU2 50 HZ- MUFFLER ASSYPART NAME REMARKSFUEL TANK ASSY DCA-25SSIU2 50 HZ- FUEL TANK ASSYPART NAME DCA-25SSIU2 50 HZ- FUELTANK ASSYREMARKS ENCLOSURE ASSY DCA-25SSIU2 50 HZ- ENCLOSURE ASSYPART NAME DCA-25SSIU2 50 HZ- ENCLOSURE ASSYENCLOSURE ASSY.CONT DCA-25SSIU2 50 HZ- ENCLOSURE ASSY. CONTPART NAME DCA-25SSIU2 50 HZ- ENCLOSURE ASSY. CONTDCA-25SSIU2 50 HZ- RUBBER SEALS ASSY PART NAME DCA-25SSIU2 50 HZ- RUBBER SEALS ASSYNAMEPLATE AND DECALS ASSY DCA-25SSIU2 50 HZ- NAMEPLATE AND DECALSPART NAME DCA-25SSIU2 50 HZ- NAMEPLATE AND DECALSREMARKS 2. ToobtainaReturnMaterialAuthorization TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly SPECIAL EXPEDITING SERVICENOTE PAGE WARRANTYDEPARTMENT PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGHERES HOW TO GET HELP SERVICE DEPARTMENT