Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL ASSY, Engine Operating Pannel Assy

Models: DCA-25SSIU2

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DCA-25SSIU2 (50 HZ)— ENGINE OPERATING PANEL ASSY.

ENGINE OPERATING PANNEL ASSY.

PAGE 58 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05)

Page 58

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Multiquip operation manual DCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL ASSY, Engine Operating Pannel Assy

Contents

MODEL DCA-25SSIU2 PARTS LIST NO. M1870300804OPERATION AND PARTS MANUAL WHISPERWATTTM SERIESPage SERVICE DEPARTMENT HERES HOW TO GET HELPPLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING WARRANTYDEPARTMENTWHISPERWATT GENERATOR TABLE OF CONTENTSSpecification and part NOTEnumber are subject to change without noticeExtra Discounts PARTS ORDERING PROCEDURESWhen ordering parts please supply the following information Here’s how to get helpTable 2. Engine Specifications Table 1. Generator SpecificationsDCA-25SSIU2 50 HZ- SPECIFICATIONS TABLE 3. DIMENSIONS DCA-25SSIU2 50 HZ- DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions Dimension ft. mmSAFETY MESSAGE ALERT SYMBOLS DCA-25SSIU2 50 HZ - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - ACCIDENTAL STARTING DCA-25SSIU2 50 HZ - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSDCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Generator Grounding Electrical SafetyDCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDSDANGER - EXPLOSION HAZARDS Maintenance SafetyBattery Safety DCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATIONDCA-25SSIU2 50 HZ- RULES FOR SAFE OPERATION Towing &Transporting SafetyEmergencies ALWAYS know the location of the nearest fire extinguisherDCA-25SSIU2 50 HZ- GENERATOR DECALS Figure 2. Generator DecalsFigure 3. Generator Decals Continued DCA-25SSIU2 50 HZ- GENERATOR DECALSDCA-25SSIU2 50 HZ- INSTALLATION Figure 4.Typical Generator Grounding ApplicationIndoor Installation DCA-25SSIU2 50 HZ- INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDEngine Operating Panel DCA-25SSIU2 50 HZ- GENERAL INFORMATIONDCA-25SSIU2 50 HZ Series Familiarization Generator Generator Control PanelTable 4. Generator Major Components DCA-25SSIU2 50 HZ- MAJOR COMPONENTSFigure 5. Major Components DCA-25SSIU2 50 HZ- GENERATOR CONTROL PANEL Figure 6. Generator Control PanelDCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL Figure 7. Engine Operating PanelFigure 8. Output Terminal Panel DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelFigure 11. Voltage Regulator Control Knob DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 9. G.F.C.I. Receptacle 100VAC GFCI Receptacles Figure 10. 100/200V Twist-Lock Auxiliary ReceptaclesOver Current Relay Connecting LoadsFigure 13. Connecting Loads Figure 14. Over Current Relay Blower FanThree Phase Load Table 5. Power Factor By LoadSingle Phase Load DCA-25SSIU2 50 HZ- LOAD APPLICATIONVoltage Selector Switch Locking Button Voltage Selector SwitchFigure 16. Voltage Selector Switch DCA-25SSIU2 50 HZ- GENERATOR OUTPUTSDCA-25SSIU2 50 HZ- GAUGE READING How to Read the OutputTerminal GaugesFigure 17. Voltage Selector Switch 139VThree Phase Position Reading AmperageFigure 25. Voltage Selector Switch 240/139V Three-Phase Position Three-Phase PositionFigure 23. Output Terminal Lugs 3Ø-220/127VThree Phase Connections DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL CONNECTIONS3Ø 440/254 Output Terminal Lug Voltages DCA-25SSIU2 50 HZ- OUTPUT TERMINAL PANEL CONNECTIONS1Ø 200V/100V Output Terminal Lug Voltages Lubrication Oil DCA-25SSIU2 50 HZ- PRE-SETUPCircuit Breakers Figure 31. Engine Oil DipstickWARNING - RESPIRATORY HAZARDS DCA-25SSIU2 50 HZ- PRE-SETUPRefueling Procedure Figure 33. Only Fill on Level GroundTable 11. Anti-Freeze Operating Temperatures Cleaning the RadiatorAir Cleaner Table 10. Coolant CapacityWhen connecting battery do the following BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYFigure 42. Ignition Switch Operation Pre-Heat Position DCA-25SSIU2 50 HZ- GENERATOR START-UP PROCEDUREFigure 41. Voltage Selector Switch Figure 43. Pre-Heat Indicator LampFigure 45. AC Voltmeter Figure 49. Coolant Temperature GaugeFigure 44. Frequency Meter Hz Figure 48. Oil Pressure Gauge Figure 50. Engine TachometerFigure 55. Ignition Switch Off Position DCA-25SSIU2 50 HZ- GENERATOR START-UP PROCEDUREFigure 54. Ignition Switch Stop Position Figure 51. Main, AUX. and GFCI Circuit Breakers ONAir Cleaner with Dust Indicator DCA-25SSIU2 50 HZ- MAINTENANCETABLE 12. INSPECTION/MAINTENANCE Service DailyCheck Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-25SSIU2 50 HZ-TRAILER MAINTENANCE Trailer MaintenanceBrakes DCA-25SSIU2 50 HZ-TRAILER MAINTENANCEBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD SuspensionFigure 58. Wheel Lug Nuts Tightening Sequence DCA-25SSIU2 50 HZ-TRAILER MAINTENANCELug Nut Torque Requirements Table 16. Tire Torque RequirementsDCA-25SSIU2 50 HZ-TRAILERWIRING DIAGRAM Figure 59. Trailer/Towing Vehicle Wiring DiagramDCA-25SSIU2 50 HZ- GENERATORWIRING DIAGRAM Figure 60. Generator Wiring DiagramDCA-25SSIU2 50 HZ- ENGINEWIRING DIAGRAM Figure 61. Engine Wiring DiagramDCA-25SSIU2 50 HZ-TROUBLESHOOTING GENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGStarter does not run DCA-25SSIU2 50 HZ-TROUBLESHOOTING ENGINEEngine does not start TABLE 18. ENGINE TROUBLESHOOTINGDCA-25SSIU2 50 HZ-TROUBLESHOOTING ENGINE TABLE 18. ENGINE TROUBLESHOOTING CONTINUEDNOTE PAGE Items Found In the “Remarks” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Items Number” Column1 TO 3 UNITS DCA-25SSIU2 50 HZ- SUGGESTED SPARE PARTSDCA-25SSIU2 50 HZ ULTRA-SILENT GENRATOR W/ISUZU AA-4LE2 ENGINE DescriptionDCA-25SSIU2 50 HZ- GENERATOR ASSY GENERATOR ASSYDCA-25SSIU2 50 HZ- GENERATOR ASSY PART NAMEREMARKS INCLUDES ITEMS WDCA-25SSIU2 50 HZ- CONTROL BOX ASSY CONTROL BOX ASSYAUTOMATIC VOLTAGE REGULATOR, NTA-5A-2DB DCA-25SSIU2 50 HZ- CONTROL BOX ASSYPART NAME REMARKSDCA-25SSIU2 50 HZ- CONTROL BOX ASSY CONTROL BOX ASSY.CONTQTY. REMARKS DCA-25SSIU2 50 HZ- CONTROL BOX ASSYPART NAME CONTROL BOX ASSY.CONTDCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANNEL ASSYDCA-25SSIU2 50 HZ- ENGINE OPERATING PANEL ASSY IGNITION SWITCHALARM LAMP PART NAMEDCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYPART NAME QTY. REMARKSDCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY CARTRIDGE, OIL FILTER, ISUZUDCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY. CONT ENGINE & RADIATOR ASSY.CONT90 DEGREE ELBOW, 33982-10-10+ DCA-25SSIU2 50 HZ- ENGINE & RADIATOR ASSY. CONTPART NAME PICK UP, TACHOMETERDCA-25SSIU2 50 HZ- OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYOUTPUT TERMINAL ASSY DCA-25SSIU2 50 HZ- OUTPUTTERMINAL ASSYPART NAME CIRCUIT BREAKER, QCF 2050 2P 50ADCA-25SSIU2 50 HZ- BATTERY ASSY BATTERY ASSYDCA-25SSIU2 50 HZ- BATTERY ASSY PART NAMEDCA-25SSIU2 50 HZ- MUFFLER ASSY MUFFLER ASSYREMARKS DCA-25SSIU2 50 HZ- MUFFLER ASSYPART NAME REPLACES P/NDCA-25SSIU2 50 HZ- FUEL TANK ASSY FUEL TANK ASSYPART NAME DCA-25SSIU2 50 HZ- FUELTANK ASSYREMARKS DCA-25SSIU2 50 HZ- ENCLOSURE ASSY ENCLOSURE ASSYDCA-25SSIU2 50 HZ- ENCLOSURE ASSY PART NAMEDCA-25SSIU2 50 HZ- ENCLOSURE ASSY. CONT ENCLOSURE ASSY.CONTDCA-25SSIU2 50 HZ- ENCLOSURE ASSY. CONT PART NAMEDCA-25SSIU2 50 HZ- RUBBER SEALS ASSY DCA-25SSIU2 50 HZ- RUBBER SEALS ASSY PART NAMEDCA-25SSIU2 50 HZ- NAMEPLATE AND DECALS NAMEPLATE AND DECALS ASSYPART NAME DCA-25SSIU2 50 HZ- NAMEPLATE AND DECALSREMARKS SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly 2. ToobtainaReturnMaterialAuthorizationNOTE PAGE SERVICE DEPARTMENT PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGHERES HOW TO GET HELP WARRANTYDEPARTMENT