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Multiquip DCA-400SPK operation manual Note Page

Models: DCA-400SPK

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NOTE PAGE

DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 107

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Multiquip DCA-400SPK operation manual Note Page

Contents

SERVICE DEPARTMENT PARTS AND OPERATION MANUALMQ POWER DCA-400SPK WHISPERWATTTM GENERATOR PARTS LIST NO. C3873300104Page 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN MQ Power DCA-400SPKAC Generator TABLE OF CONTENTSDiscount PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraHigh Temperatures – Allow the RULES FOR SAFE OPERATIONGENERAL SAFETY Radiator RULES FOR SAFE OPERATIONCAUTION CAUTION Loading and Unloading Crane BatteryRULES FOR SAFE OPERATION Emergencies Maintenance SafetyRULES FOR SAFE OPERATION TransportingTowing Safety Precautions DCA-400SPK —TOWINGExplanation of Chart DCA-400SPK- TRAILER-SAFETYGUIDELINESAPPLICATION DCA-400SPK —TRAILER-SPECIFICATIONSTable 1. Specifications MODELCOUPLER DCA-400SPK —TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELElectric Brakes DCA-400SPK -TRAILERSAFETY GUIDELINESElectric Brake Adjustment BrakesFigure 3. Hydraulic Brake Components DCA-400SPK —TRAILERSAFETY GUIDELINESHydraulic/Air/Surge Brakes Figure 2. Electrical Brake ComponentsSuspension DCA-400SPK —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts Tire Wear/InflationTorque Ft.-Lbs DCA-400SPK —TRAILERSAFETY GUIDELINESTable 3. Suspension Torque Requirements ItemLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-400SPK —TRAILER-WIRINGDIAGRAMSolution DCA-400SPK —TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting SymptomSolution DCA-400SPK —TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting SymptomMachine Safety Decals DCA-400SPK— OPERATION AND SAFETY DECALSDCA-400SPK— OPERATION AND SAFETY DECALS Engine Specifications DCA-400SPK— SPECIFICATIONSGenerator Specifications Engine Control Panel DCA-400SPK— GENERAL INFORMATIONMicroprocessor Controlled Alarm System DCA-400SPKFAMILIARIZATION GeneratorMechanical Governor System Battery ChargerDCA-400SPK— GENERAL INFORMATION EngineFigure 6. Major Components DCA-400SPK— MAJOR COMPONENTSNOTE PAGE Figure 7a. Dimensions DCA-400SPK— DIMENSIONS TOP AND SIDEFigure 7b. Dimensions DCA-400SPK— DIMENSIONS FRONT AND REARFigure 8. Control Panel DCA-400SPK— CONTROL PANELEngine Control Module – DCA-400SPK— CONTROL PANELVoltage Regulator Control - Allows MPEC – MicroprocessorFigure 10. Engine Operating Panel DCA-400SPK— ENGINE OPERATING PANELDCA-400SPK— ENGINE OPERATING PANEL OUTPUT TERMINAL FAMILIARIZATION DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEWConnecting Load FIGURE 13. Connecting LoadLegs O and Ground are considered Bonded Grounds DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEWFIGURE 14. Output Terminal Panel 444.4 amps 4 wire Single Phase888.9 amps 4 wire Single PhaseChange-overSwitch DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEWHow to read the output terminal gauges FIGURE 15. AC Voltmeter Change-overswitchFIGURE 21. Hard Wire Hookup for Single Phase Single Phase, 240 Volt3 Phase, 240 Volt Single Phase, 139 VoltFIGURE 25. Hard Wire Hookup for Single Phase Single Phase, 480 Volt3 Phase, 480 Volt Single Phase, 277 VoltMounting DCA-400SPK— INSTALLATIONOutdoor Installation DCA-400SPK— INSTALLATION #14 Wire DCA-400SPK— PRE-SETUP#10 Wire #12 WireFuel Table 11. Recommended Motor OilDCA-400SPK— PRE-SETUP Lubrication OilAir Cleaner DCA-400SPK— PRE-SETUPTable 11. Anti-FreezeOperating Temperatures Cleaning the RadiatorBattery DCA-400SPK- PRE-SETUPBattery Cable Installation WiringThree Phase Load DCA-400SPK— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-400SPK— GENERATOR START-UPPROCEDURE MANUALBefore Starting Engine NEGATIVE POSTIVE BATTERY DCA-400SPK— GENERATOR START-UPPROCEDURE MANUALFigure 35. Battery ON/OFF Switch Figure 33. Battery ConnectionsFigure 40. Engine Ignition Switch DCA-400SPK— GENERATOR START-UPPROCEDURE MANUALFigure 38. Off/Manual/Auto Switch Manual Figure 43. Voltage Adjust Control KnobFigure 45. Oil Pressure Gauge DCA-400SPK— GENERATOR START-UPPROCEDURE MANUALFigure 46. Coolant Temperature Gauge Figure 48. Main and GFCI Circuit BreakersFigure 50. Off/Manual Auto Switch AUTO DCA-400SPK— GENERATOR START-UPPROCEDURE AUTOEmergency Stop DCA-400SPK— GENERATOR SHUTDOWN PROCEDUREEngine Shutdown NOTE PAGE Cleaning the Fuel Strainer DCA-400SPK— MAINTENANCEAir Cleaner Service DailyReplacing fuel filter DCA-400SPK— MAINTENANCECheck Electric Heater If equipped Changing OilGenerator Storage DCA-400SPK— MAINTENANCECleaning breather element GreasingENGINE DCA-400SPK— MAINTENANCEINSPECTION / MAINTENANCE TABLEDCA-400SPK— GENERATOR WIRING DIAGRAM NOTE PAGE DCA-400SPK— ENGINE WIRING DIAGRAM DCA-400SPK— ENGINE WIRING DIAGRAM MPEC POSSIBLE PROBLEM DCA-400SPK —TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-400SPK —TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-400SPK —TROUBLESHOOTINGGENERATOR/ENGINETABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMSympton DCA-400SPK —TROUBLESHOOTINGMPECTABLE 18. MPEC TROUBLESHOOTING SolutionItems Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Description DCA-400SPK— SUGGESTED SPARE PARTSDCA-400SPKW/KOMATSU SA6D140E-2 DIESEL ENGINE 1 to 5 UnitsGENERATOR ASSY DCA-400SPKGENERATOR ASSYREMARKS DCA-400SPKGENERATOR ASSYPART NO PART NAMEDCA-400SPKGENERATOR ASSY PART NAME DCA-400SPKGENERATOR ASSYGENERATOR ASSY PART NOCONTROL BOX ASSY DCA-400SPKCONTROL BOX ASSYPART NAME DCA-400SPKCONTROL BOX ASSYCONTROL BOX ASSY PART NODCA-400SPKCONTROL BOX ASSY PART NAME DCA-400SPKCONTROL BOX ASSYCONTROL BOX ASSY PART NOENGINE & RADIATOR ASSY DCA-400SPKENGINE & RADIATOR ASSYPART NAME DCA-400SPKENGINE & RADIATOR ASSYENGINE & RADIATOR ASSY PART NODCA-400SPKENGINE & RADIATOR ASSY PART NAME DCA-400SPKENGINE & RADIATOR ASSYENGINE & RADIATOR ASSY PART NOENGINE OPERATING PANEL ASSY DCA-400SSKENGINEOPERATING PANEL ASSYREMARKS DCA-400SPKENGINE OPERATING PANEL ASSYPART NO PART NAMEDCA-400SSKENGINEOPERATING PANEL ASSY PART NAME DCA-400SPKENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY PART NOBATTERY ASSY DCA-400SPK— BATTERY ASSYPART NAME DCA-400SPK— BATTERY ASSYBATTERY ASSY PART NOMUFFLER ASSY DCA-400SPK— MUFFLER ASSYPART NAME DCA-400SPK— MUFFLER ASSYMUFFLER ASSY PART NOFUEL TANK ASSY DCA-400SPK— FUEL TANK ASSYPART NAME DCA-400SPK— FUEL TANK ASSYFUEL TANK ASSY PART NOENCLOSURE ASSY DCA-400SPK— ENCLOSURE ASSYPART NAME DCA-400SPK— ENCLOSURE ASSYENCLOSURE ASSY PART NODCA-400SPK— ENCLOSURE ASSY PART NAME DCA-400SPK— ENCLOSURE ASSYENCLOSURE ASSY PART NODCA-400SPK- ENCLOSURE ASSY PART NAME DCA-400SPK— ENCLOSURE ASSYENCLOSURE ASSY DCA-400SPK— ENCLOSURE ASSY PART NAME DCA-400SPK— ENCLOSURE ASSYENCLOSURE ASSY PART NODCA-400SPK— RUBBER SEAL ASSY PART NAME DCA-400SPK— RUBBER SEAL ASSYRUBBER SEAL ASSY PART NOOIL PIPING ASSY DCA-400SPK— OIL PIPING ASSYPART NAME DCA-400SPK— OIL PIPING ASSYOIL PIPING ASSY CONTROL BOX GROUP ENGINE OPERATING PANEL GROUP DCA-400SPK— NAME PLATE AND DECALSCONTROL BOX GROUP DCA-400SPK— NAME PLATE AND DECALSPART NO PART NAMEENGINE AND RADIATOR GROUP BONNET GROUP BATTERY GROUPDCA-400SPK- NAME PLATE AND DECALS PART NAME BATTERY GROUPDCA-400SPK— NAME PLATE AND DECALS PART NOPAYMENT TERMS Effective: July 1,SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPPARTS AND OPERATION MANUAL MAIN