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operation manual DCA-400SPK— ENGINE WIRING DIAGRAM MPEC
Models:
DCA-400SPK
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Troubleshooting
Specs
Install
Parts list
Explanation of Chart
Dimension
Maintenance
Connecting Load
Symptom
DCA-400SPK— PRE-SETUP
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DCA-400SPK
— ENGINE WIRING DIAGRAM (MPEC)
DCA-400SPK
— PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 61
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Contents
MQ POWER DCA-400SPK WHISPERWATTTM GENERATOR
PARTS AND OPERATION MANUAL
PARTS LIST NO. C3873300104
SERVICE DEPARTMENT
Page
MAIN
HERES HOW TO GET HELP
800/421-1244or 310/537-3700FAX: 310/537-3927
MQ Power DCA-400SPKAC Generator
TABLE OF CONTENTS
Now! Direct TOLL-FREEaccess
PARTS ORDERING PROCEDURES
Extra
Discount
GENERAL SAFETY
RULES FOR SAFE OPERATION
High Temperatures – Allow the
CAUTION CAUTION
RULES FOR SAFE OPERATION
Radiator
RULES FOR SAFE OPERATION
Battery
Loading and Unloading Crane
RULES FOR SAFE OPERATION
Maintenance Safety
Transporting
Emergencies
Towing Safety Precautions
DCA-400SPK —TOWING
Explanation of Chart
DCA-400SPK- TRAILER-SAFETYGUIDELINES
Table 1. Specifications
DCA-400SPK —TRAILER-SPECIFICATIONS
MODEL
APPLICATION
Table 1. Specifications Cont
DCA-400SPK —TRAILER-SPECIFICATIONS
MODEL
COUPLER
Electric Brake Adjustment
DCA-400SPK -TRAILERSAFETY GUIDELINES
Brakes
Electric Brakes
Hydraulic/Air/Surge Brakes
DCA-400SPK —TRAILERSAFETY GUIDELINES
Figure 2. Electrical Brake Components
Figure 3. Hydraulic Brake Components
Tires/Wheels/Lug Nuts
DCA-400SPK —TRAILERSAFETY GUIDELINES
Tire Wear/Inflation
Suspension
Table 3. Suspension Torque Requirements
DCA-400SPK —TRAILERSAFETY GUIDELINES
Item
Torque Ft.-Lbs
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
DCA-400SPK —TRAILER-WIRINGDIAGRAM
Table 5. Electric Brake Troubleshooting
DCA-400SPK —TRAILER-BRAKETROUBLESHOOTING
Symptom
Solution
Table 6. Hydraulic Brake Troubleshooting
DCA-400SPK —TRAILER-BRAKETROUBLESHOOTING
Symptom
Solution
Machine Safety Decals
DCA-400SPK— OPERATION AND SAFETY DECALS
DCA-400SPK— OPERATION AND SAFETY DECALS
Generator Specifications
DCA-400SPK— SPECIFICATIONS
Engine Specifications
Microprocessor Controlled Alarm System
DCA-400SPK— GENERAL INFORMATION
DCA-400SPKFAMILIARIZATION Generator
Engine Control Panel
DCA-400SPK— GENERAL INFORMATION
Battery Charger
Engine
Mechanical Governor System
Figure 6. Major Components
DCA-400SPK— MAJOR COMPONENTS
NOTE PAGE
Figure 7a. Dimensions
DCA-400SPK— DIMENSIONS TOP AND SIDE
Figure 7b. Dimensions
DCA-400SPK— DIMENSIONS FRONT AND REAR
Figure 8. Control Panel
DCA-400SPK— CONTROL PANEL
Voltage Regulator Control - Allows
DCA-400SPK— CONTROL PANEL
MPEC – Microprocessor
Engine Control Module –
Figure 10. Engine Operating Panel
DCA-400SPK— ENGINE OPERATING PANEL
DCA-400SPK— ENGINE OPERATING PANEL
Connecting Load
DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEW
FIGURE 13. Connecting Load
OUTPUT TERMINAL FAMILIARIZATION
FIGURE 14. Output Terminal Panel
DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEW
Legs O and Ground are considered Bonded Grounds
888.9 amps 4 wire
Single Phase
Single Phase
444.4 amps 4 wire
How to read the output terminal gauges
DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEW
FIGURE 15. AC Voltmeter Change-overswitch
Change-overSwitch
3 Phase, 240 Volt
Single Phase, 240 Volt
Single Phase, 139 Volt
FIGURE 21. Hard Wire Hookup for Single Phase
3 Phase, 480 Volt
Single Phase, 480 Volt
Single Phase, 277 Volt
FIGURE 25. Hard Wire Hookup for Single Phase
Outdoor Installation
DCA-400SPK— INSTALLATION
Mounting
DCA-400SPK— INSTALLATION
#10 Wire
DCA-400SPK— PRE-SETUP
#12 Wire
#14 Wire
DCA-400SPK— PRE-SETUP
Table 11. Recommended Motor Oil
Lubrication Oil
Fuel
Table 11. Anti-FreezeOperating Temperatures
DCA-400SPK— PRE-SETUP
Cleaning the Radiator
Air Cleaner
Battery Cable Installation
DCA-400SPK- PRE-SETUP
Wiring
Battery
Single Phase Load
DCA-400SPK— LOAD APPLICATION
Three Phase Load
Before Starting Engine
DCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL
Before Starting Generator and Control Panel
Figure 35. Battery ON/OFF Switch
DCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL
Figure 33. Battery Connections
NEGATIVE POSTIVE BATTERY
Figure 38. Off/Manual/Auto Switch Manual
DCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL
Figure 43. Voltage Adjust Control Knob
Figure 40. Engine Ignition Switch
Figure 46. Coolant Temperature Gauge
DCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL
Figure 48. Main and GFCI Circuit Breakers
Figure 45. Oil Pressure Gauge
Figure 50. Off/Manual Auto Switch AUTO
DCA-400SPK— GENERATOR START-UPPROCEDURE AUTO
Engine Shutdown
DCA-400SPK— GENERATOR SHUTDOWN PROCEDURE
Emergency Stop
NOTE PAGE
Air Cleaner
DCA-400SPK— MAINTENANCE
Service Daily
Cleaning the Fuel Strainer
Check Electric Heater If equipped
DCA-400SPK— MAINTENANCE
Changing Oil
Replacing fuel filter
Cleaning breather element
DCA-400SPK— MAINTENANCE
Greasing
Generator Storage
INSPECTION / MAINTENANCE
DCA-400SPK— MAINTENANCE
TABLE
ENGINE
DCA-400SPK— GENERATOR WIRING DIAGRAM
NOTE PAGE
DCA-400SPK— ENGINE WIRING DIAGRAM
DCA-400SPK— ENGINE WIRING DIAGRAM MPEC
TABLE 16. ENGINE TROUBLESHOOTING
DCA-400SPK —TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
DCA-400SPK —TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 17. GENERATOR TROUBLESHOOTING
DCA-400SPK —TROUBLESHOOTINGGENERATOR/ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 18. MPEC TROUBLESHOOTING
DCA-400SPK —TROUBLESHOOTINGMPEC
Solution
Sympton
Items Found In the “Remarks” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Items Number” Column
DCA-400SPKW/KOMATSU SA6D140E-2 DIESEL ENGINE
DCA-400SPK— SUGGESTED SPARE PARTS
1 to 5 Units
Description
GENERATOR ASSY
DCA-400SPKGENERATOR ASSY
PART NO
DCA-400SPKGENERATOR ASSY
PART NAME
REMARKS
DCA-400SPKGENERATOR ASSY
GENERATOR ASSY
DCA-400SPKGENERATOR ASSY
PART NO
PART NAME
CONTROL BOX ASSY
DCA-400SPKCONTROL BOX ASSY
CONTROL BOX ASSY
DCA-400SPKCONTROL BOX ASSY
PART NO
PART NAME
DCA-400SPKCONTROL BOX ASSY
CONTROL BOX ASSY
DCA-400SPKCONTROL BOX ASSY
PART NO
PART NAME
ENGINE & RADIATOR ASSY
DCA-400SPKENGINE & RADIATOR ASSY
ENGINE & RADIATOR ASSY
DCA-400SPKENGINE & RADIATOR ASSY
PART NO
PART NAME
DCA-400SPKENGINE & RADIATOR ASSY
ENGINE & RADIATOR ASSY
DCA-400SPKENGINE & RADIATOR ASSY
PART NO
PART NAME
ENGINE OPERATING PANEL ASSY
DCA-400SSKENGINEOPERATING PANEL ASSY
PART NO
DCA-400SPKENGINE OPERATING PANEL ASSY
PART NAME
REMARKS
DCA-400SSKENGINEOPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
DCA-400SPKENGINE OPERATING PANEL ASSY
PART NO
PART NAME
BATTERY ASSY
DCA-400SPK— BATTERY ASSY
BATTERY ASSY
DCA-400SPK— BATTERY ASSY
PART NO
PART NAME
MUFFLER ASSY
DCA-400SPK— MUFFLER ASSY
MUFFLER ASSY
DCA-400SPK— MUFFLER ASSY
PART NO
PART NAME
FUEL TANK ASSY
DCA-400SPK— FUEL TANK ASSY
FUEL TANK ASSY
DCA-400SPK— FUEL TANK ASSY
PART NO
PART NAME
ENCLOSURE ASSY
DCA-400SPK— ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-400SPK— ENCLOSURE ASSY
PART NO
PART NAME
DCA-400SPK— ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-400SPK— ENCLOSURE ASSY
PART NO
PART NAME
DCA-400SPK- ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-400SPK— ENCLOSURE ASSY
PART NAME
DCA-400SPK— ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-400SPK— ENCLOSURE ASSY
PART NO
PART NAME
DCA-400SPK— RUBBER SEAL ASSY
RUBBER SEAL ASSY
DCA-400SPK— RUBBER SEAL ASSY
PART NO
PART NAME
OIL PIPING ASSY
DCA-400SPK— OIL PIPING ASSY
OIL PIPING ASSY
DCA-400SPK— OIL PIPING ASSY
PART NAME
CONTROL BOX GROUP ENGINE OPERATING PANEL GROUP
DCA-400SPK— NAME PLATE AND DECALS
PART NO
DCA-400SPK— NAME PLATE AND DECALS
PART NAME
CONTROL BOX GROUP
DCA-400SPK- NAME PLATE AND DECALS
BONNET GROUP BATTERY GROUP
ENGINE AND RADIATOR GROUP
DCA-400SPK— NAME PLATE AND DECALS
BATTERY GROUP
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
Effective: July 1,
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
NOTE PAGE
PARTS AND OPERATION MANUAL
HERES HOW TO GET HELP
MAIN
800/421-1244or 310/537-3700FAX: 310/537-3927