Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-400SPKGENERATOR ASSY, Generator Assy

Models: DCA-400SPK

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DCA-400SPK GENERATOR ASSY.

DCA-400SPK GENERATOR ASSY.

GENERATOR ASSY.

PAGE 68 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

Image 68

Multiquip operation manual DCA-400SPKGENERATOR ASSY, Generator Assy

Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-400SPK WHISPERWATTTM GENERATORPARTS LIST NO. C3873300104 SERVICE DEPARTMENTPage 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN TABLE OF CONTENTS MQ Power DCA-400SPKAC GeneratorPARTS ORDERING PROCEDURES Now! Direct TOLL-FREEaccessExtra DiscountHigh Temperatures – Allow the RULES FOR SAFE OPERATIONGENERAL SAFETY Radiator RULES FOR SAFE OPERATIONCAUTION CAUTION Loading and Unloading Crane BatteryRULES FOR SAFE OPERATION Maintenance Safety RULES FOR SAFE OPERATIONTransporting EmergenciesDCA-400SPK —TOWING Towing Safety PrecautionsDCA-400SPK- TRAILER-SAFETYGUIDELINES Explanation of ChartDCA-400SPK —TRAILER-SPECIFICATIONS Table 1. SpecificationsMODEL APPLICATIONDCA-400SPK —TRAILER-SPECIFICATIONS Table 1. Specifications ContMODEL COUPLERDCA-400SPK -TRAILERSAFETY GUIDELINES Electric Brake AdjustmentBrakes Electric BrakesDCA-400SPK —TRAILERSAFETY GUIDELINES Hydraulic/Air/Surge BrakesFigure 2. Electrical Brake Components Figure 3. Hydraulic Brake ComponentsDCA-400SPK —TRAILERSAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-400SPK —TRAILERSAFETY GUIDELINES Table 3. Suspension Torque RequirementsItem Torque Ft.-LbsDCA-400SPK —TRAILER-WIRINGDIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-400SPK —TRAILER-BRAKETROUBLESHOOTING Table 5. Electric Brake TroubleshootingSymptom SolutionDCA-400SPK —TRAILER-BRAKETROUBLESHOOTING Table 6. Hydraulic Brake TroubleshootingSymptom SolutionDCA-400SPK— OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-400SPK— OPERATION AND SAFETY DECALS Engine Specifications DCA-400SPK— SPECIFICATIONSGenerator Specifications DCA-400SPK— GENERAL INFORMATION Microprocessor Controlled Alarm SystemDCA-400SPKFAMILIARIZATION Generator Engine Control PanelBattery Charger DCA-400SPK— GENERAL INFORMATIONEngine Mechanical Governor SystemDCA-400SPK— MAJOR COMPONENTS Figure 6. Major ComponentsNOTE PAGE DCA-400SPK— DIMENSIONS TOP AND SIDE Figure 7a. DimensionsDCA-400SPK— DIMENSIONS FRONT AND REAR Figure 7b. DimensionsDCA-400SPK— CONTROL PANEL Figure 8. Control PanelDCA-400SPK— CONTROL PANEL Voltage Regulator Control - AllowsMPEC – Microprocessor Engine Control Module –DCA-400SPK— ENGINE OPERATING PANEL Figure 10. Engine Operating PanelDCA-400SPK— ENGINE OPERATING PANEL DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEW Connecting LoadFIGURE 13. Connecting Load OUTPUT TERMINAL FAMILIARIZATIONLegs O and Ground are considered Bonded Grounds DCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEWFIGURE 14. Output Terminal Panel Single Phase 888.9 amps 4 wireSingle Phase 444.4 amps 4 wireDCA-400SPK— OUTPUTTERMINAL PANEL OVERVIEW How to read the output terminal gaugesFIGURE 15. AC Voltmeter Change-overswitch Change-overSwitchSingle Phase, 240 Volt 3 Phase, 240 VoltSingle Phase, 139 Volt FIGURE 21. Hard Wire Hookup for Single PhaseSingle Phase, 480 Volt 3 Phase, 480 VoltSingle Phase, 277 Volt FIGURE 25. Hard Wire Hookup for Single PhaseMounting DCA-400SPK— INSTALLATIONOutdoor Installation DCA-400SPK— INSTALLATION DCA-400SPK— PRE-SETUP #10 Wire#12 Wire #14 WireTable 11. Recommended Motor Oil DCA-400SPK— PRE-SETUPLubrication Oil FuelDCA-400SPK- PRE-SETUP Cleaning the RadiatorAir Cleaner Table 12. Coolant CapacityDCA-400SPK- PRE-SETUP Battery Cable InstallationWiring BatteryThree Phase Load DCA-400SPK— LOAD APPLICATIONSingle Phase Load Before Starting Generator and Control Panel DCA-400SPK— GENERATOR START-UPPROCEDURE MANUALBefore Starting Engine DCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL Figure 35. Battery ON/OFF SwitchFigure 33. Battery Connections NEGATIVE POSTIVE BATTERYDCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL Figure 38. Off/Manual/Auto Switch ManualFigure 43. Voltage Adjust Control Knob Figure 40. Engine Ignition SwitchDCA-400SPK— GENERATOR START-UPPROCEDURE MANUAL Figure 48. Main and GFCI Circuit BreakersFigure 45. Oil Pressure Gauge Figure 46. Coolant Temperature GaugeDCA-400SPK— GENERATOR START-UPPROCEDURE AUTO Figure 50. Off/Manual Auto Switch AUTOEmergency Stop DCA-400SPK— GENERATOR SHUTDOWN PROCEDUREEngine Shutdown NOTE PAGE DCA-400SPK— MAINTENANCE Air CleanerService Daily Cleaning the Fuel StrainerDCA-400SPK— MAINTENANCE Check Electric Heater If equippedChanging Oil Replacing fuel filterDCA-400SPK— MAINTENANCE Cleaning breather elementGreasing Generator StorageDCA-400SPK— MAINTENANCE INSPECTION / MAINTENANCETABLE ENGINEDCA-400SPK— GENERATOR WIRING DIAGRAM NOTE PAGE DCA-400SPK— ENGINE WIRING DIAGRAM DCA-400SPK— ENGINE WIRING DIAGRAM MPEC DCA-400SPK —TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-400SPK —TROUBLESHOOTINGENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-400SPK —TROUBLESHOOTINGGENERATOR/ENGINE TABLE 17. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-400SPK —TROUBLESHOOTINGMPEC TABLE 18. MPEC TROUBLESHOOTINGSolution SymptonItems Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column DCA-400SPK— SUGGESTED SPARE PARTS DCA-400SPKW/KOMATSU SA6D140E-2 DIESEL ENGINE1 to 5 Units DescriptionDCA-400SPKGENERATOR ASSY GENERATOR ASSYDCA-400SPKGENERATOR ASSY PART NOPART NAME REMARKSDCA-400SPKGENERATOR ASSY DCA-400SPKGENERATOR ASSY GENERATOR ASSYPART NO PART NAMEDCA-400SPKCONTROL BOX ASSY CONTROL BOX ASSYDCA-400SPKCONTROL BOX ASSY CONTROL BOX ASSYPART NO PART NAMEDCA-400SPKCONTROL BOX ASSY DCA-400SPKCONTROL BOX ASSY CONTROL BOX ASSYPART NO PART NAMEDCA-400SPKENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYDCA-400SPKENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYPART NO PART NAMEDCA-400SPKENGINE & RADIATOR ASSY DCA-400SPKENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYPART NO PART NAMEDCA-400SSKENGINEOPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYDCA-400SPKENGINE OPERATING PANEL ASSY PART NOPART NAME REMARKSDCA-400SSKENGINEOPERATING PANEL ASSY DCA-400SPKENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPART NO PART NAMEDCA-400SPK— BATTERY ASSY BATTERY ASSYDCA-400SPK— BATTERY ASSY BATTERY ASSYPART NO PART NAMEDCA-400SPK— MUFFLER ASSY MUFFLER ASSYDCA-400SPK— MUFFLER ASSY MUFFLER ASSYPART NO PART NAMEDCA-400SPK— FUEL TANK ASSY FUEL TANK ASSYDCA-400SPK— FUEL TANK ASSY FUEL TANK ASSYPART NO PART NAMEDCA-400SPK— ENCLOSURE ASSY ENCLOSURE ASSYDCA-400SPK— ENCLOSURE ASSY ENCLOSURE ASSYPART NO PART NAMEDCA-400SPK— ENCLOSURE ASSY DCA-400SPK- ENCLOSURE ASSY ENCLOSURE ASSYPART NO PART NAMEDCA-400SPK- ENCLOSURE ASSY PART NAME DCA-400SPK— ENCLOSURE ASSYENCLOSURE ASSY DCA-400SPK— ENCLOSURE ASSY DCA-400SPK— ENCLOSURE ASSY ENCLOSURE ASSYPART NO PART NAMEDCA-400SPK— RUBBER SEAL ASSY DCA-400SPK— RUBBER SEAL ASSY RUBBER SEAL ASSYPART NO PART NAMEDCA-400SPK— OIL PIPING ASSY OIL PIPING ASSYPART NAME DCA-400SPK— OIL PIPING ASSYOIL PIPING ASSY DCA-400SPK— NAME PLATE AND DECALS CONTROL BOX GROUP ENGINE OPERATING PANEL GROUPDCA-400SPK— NAME PLATE AND DECALS PART NOPART NAME CONTROL BOX GROUPENGINE AND RADIATOR GROUP BONNET GROUP BATTERY GROUPDCA-400SPK- NAME PLATE AND DECALS BATTERY GROUP DCA-400SPK— NAME PLATE AND DECALSPART NO PART NAMEEffective: July 1, SPECIAL EXPEDITING SERVICETERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMSNOTE PAGE HERES HOW TO GET HELP PARTS AND OPERATION MANUALMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927