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Multiquip operation manual DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY, Generator Assy

Models: DCA10SPXU4 DCA10SPX4

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DCA10SPX4/DCA10SPXU4 — GENERATOR ASSY.

GENERATOR ASSY.

PAGE 46 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09)

Page 46

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Multiquip operation manual DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY, Generator Assy

Contents

MODEL DCA10SPX4 MODEL DCA10SPXU4 OPERATION AND PARTS MANUALKUBOTA D1503-M DIESEL ENGINE WHISPERWATTTM SERIESDCA10SPX4/DCA10SPXU4 - PROPOSITION 65 WARNING Diesel engine exhaust and some ofDCA10SPX4/DCA10SPXU4 - NOTE PAGE change without notice DCA10SPX4/DCA10SPXU4 -TABLE OF CONTENTSCOMPONENT DRAWINGS MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATORChoose from three easy options DCA10SPX4/DCA10SPXU4 - PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierTable 1. Generator Specifications DCA10SPX4/DCA10SPXU4 - SPECIFICATIONSTable 2. Engine Specifications Figure 1. Dimensions DCA10SPX4/DCA10SPXU4 - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Dimension ft. mmSAFETY MESSAGE ALERT SYMBOLS DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - ACCIDENTAL STARTING DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION General SafetyDANGER - READ THIS MANUAL Grounding Safety Maintenance SafetyPower Cord Safety DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION Battery SafetyDANGER - EXPLOSION HAZARDS WARNING - BURN HAZARDSDANGER DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION Towing and Transporting SafetyCAUTION - FOLLOW TOWING REGULATIONS NOTE PAGE DCA10SPX4/DCA10SPXU4 - INSTALLATION Figure 2. Typical Generator Grounding ApplicationIndoor Installation DCA10SPX4/DCA10SPXU4 - INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel DCA10SPX4/DCA10SPXU4 - GENERAL INFORMATIONGenerator Output Terminal PanelTable 4. Generator Major Components DCA10SPX4/DCA10SPXU4 - MAJOR COMPONENTSFigure 3. Major Components DESCRIPTIONDCA10SPX4/DCA10SPXU4 - GENERATOR CONTROL PANEL Figure 4. Generator Control PanelThe “Output Terminal Panel ” Figure 5 is provided with the following DCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Figure 5. Output Terminal PanelL5-30R Twist Lock 100 VAC Receptacle Option DCA-10SPX4 /U4 - OUTPUT TERMINAL PANEL FAMILIARIZATION100 VAC GFCI Receptacle Figure 6. G.F.C.I. ReceptacleFigure 11. Connecting Loads Connecting LoadsDCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION DCA10SPX4/DCA10SPXU4 - LOAD APPLICATION/MAXIMUM AMPS Single Phase LoadTable 5. Power Factor By Load DANGER - ELECTRICAL SYSTEM HAZARDSLubrication Oil DCA10SPX4/DCA10SPXU4 - SETUPCircuit Breakers Fuel CheckWARNING - RESPIRATORY HAZARDS DCA10SPX4/DCA10SPXU4 - SETUPRefueling Procedure Figure 14. Only Fill on Level GroundAir Cleaner Cleaning the RadiatorTable 10. Anti-Freeze Operating Temperatures Coolant Antifreeze/Summer Coolant/WaterCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringFigure 22. Speed Control Switch START/IDLE DCA10SPX4/DCA10SPXU4 - GENERATOR START-UP PROCEDUREStart-up Procedure Before StartingFigure 30. Ammeter Load Figure 27. Main, GFCI, and Aux Figure 26. Speed Control Switch RUNFigure 25. Ammeter No Load Figure 28. Voltmeter Circuit Breakers ONDCA10SPX4/DCA10SPXU4 - GENERATOR SHUT-DOWN PROCEDURES Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator use the following procedureService Daily DCA10SPX4/DCA10SPXU4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped General InspectionAir Removal DCA10SPX4/DCA10SPXU4 - MAINTENANCECleaning the Fuel Strainer Check Oil LevelBrakes DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCEBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD SuspensionFigure 33. Wheel Lug Nuts Tightening Sequence DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCELug Nut Torque Requirements Table 15. Tire Torque RequirementsDCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAM Figure 34. Generator Wiring DiagramDCA10SPX4/DCA10SPXU4 - ENGINE WIRING DIAGRAM Figure 35. Engine Wiring DiagramSYMPTOM DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMDCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING GENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGINDICATION DCA10SPX4/U4 - TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE SUGGESTED REPAIRSDCA10SPX4/DCA10SPXU4 - NOTE PAGE PART NO. Column DCA10SPX4/U4 - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. ColumnW/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITS DCA10SPX4/DCA10SPXU4 - SUGGESTED SPARE PARTSDCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORS DescriptionDCA10SPX4/DCA10SPXU4 - GENERATOR ASSY GENERATOR ASSYDCA10SPX4/DCA10SPXU4 - GENERATOR ASSY PART NAMEREMARKS INCLUDES ITEMS W/%DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY CONTROL PANEL ASSYREMARKS DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSYPART NAME CONTROL PANEL ASSYDCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY REMARKS DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSYPART NAME DCA10SPXU4DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY OUTPUT RECEPTACLE ASSYDCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY PART NAMEDCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYREMARKS DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSYPART NAME FAN BELT, ......................................................1 ............... REPLACES P/NDCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY PART NAMEDCA10SPX4 - BATTERY ASSY BATTERY ASSY. DCA10SPX4 ONLYDCA10SPX4 - BATTERY ASSY PART NAMEDCA10SPXU4 - BATTERY ASSY BATTERY ASSY. DCA10SPXU4 ONLYDCA10SPXU4 - BATTERY ASSY PART NAMEDCA10SPX4/DCA10SPXU4 - MUFFLER ASSY MUFFLER ASSYREMARKS DCA10SPX4/DCA10SPXU4 - MUFFLER ASSYPART NAME GASKETDCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY FUEL TANK ASSYREMARKS DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSYPART NAME FUEL FILTERDCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY ENCLOSURE ASSYPART NAME DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSYREMARKS DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY PART NAME DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSYREMARKS DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY RUBBER SEALS ASSYDCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY PART NAMEDCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY NAMEPLATE ASSYPART NAME DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSYREMARKS SPECIAL EXPEDITING SERVICE Effective October 1, 2002 TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchases only PAYMENT TERMSNOTE PAGE MQ Power HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Contact mqpower@multiquip.com