Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
operation manual DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY, Generator Assy
Models:
DCA10SPXU4
DCA10SPX4
1
46
76
76
Download
76 pages
42.41 Kb
43
44
45
46
47
48
49
50
<
>
Troubleshooting
Specs
Install
DCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
DCA10SPX4/DCA10SPXU4 - SETUP
Page 46
Image 46
DCA10SPX4/DCA10SPXU4 — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 46 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09)
Page 45
Page 47
Page 46
Image 46
Page 45
Page 47
Contents
MODEL DCA10SPX4 MODEL DCA10SPXU4
OPERATION AND PARTS MANUAL
KUBOTA D1503-M DIESEL ENGINE
WHISPERWATTTM SERIES
DCA10SPX4/DCA10SPXU4 - PROPOSITION 65 WARNING
Diesel engine exhaust and some of
DCA10SPX4/DCA10SPXU4 - NOTE PAGE
change without notice
DCA10SPX4/DCA10SPXU4 -TABLE OF CONTENTS
COMPONENT DRAWINGS
MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR
Choose from three easy options
DCA10SPX4/DCA10SPXU4 - PARTS ORDERING PROCEDURES
When ordering parts, please supply
Ordering parts has never been easier
Table 1. Generator Specifications
DCA10SPX4/DCA10SPXU4 - SPECIFICATIONS
Table 2. Engine Specifications
Figure 1. Dimensions
DCA10SPX4/DCA10SPXU4 - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
SAFETY MESSAGE ALERT SYMBOLS
DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
DANGER
CAUTION - ACCIDENTAL STARTING
DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEED CONDITIONS
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
General Safety
DANGER - READ THIS MANUAL
Grounding Safety
Maintenance Safety
Power Cord Safety
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
Battery Safety
DANGER - EXPLOSION HAZARDS
WARNING - BURN HAZARDS
DANGER
DANGER-Electrocution Hazards
DANGER-Lethal Exhaust Gas Hazards
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
Towing and Transporting Safety
CAUTION - FOLLOW TOWING REGULATIONS
NOTE PAGE
DCA10SPX4/DCA10SPXU4 - INSTALLATION
Figure 2. Typical Generator Grounding Application
Indoor Installation
DCA10SPX4/DCA10SPXU4 - INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Generator Control Panel
DCA10SPX4/DCA10SPXU4 - GENERAL INFORMATION
Generator
Output Terminal Panel
Table 4. Generator Major Components
DCA10SPX4/DCA10SPXU4 - MAJOR COMPONENTS
Figure 3. Major Components
DESCRIPTION
DCA10SPX4/DCA10SPXU4 - GENERATOR CONTROL PANEL
Figure 4. Generator Control Panel
The “Output Terminal Panel ” Figure 5 is provided with the following
DCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 5. Output Terminal Panel
L5-30R Twist Lock 100 VAC Receptacle Option
DCA-10SPX4 /U4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
100 VAC GFCI Receptacle
Figure 6. G.F.C.I. Receptacle
Figure 11. Connecting Loads
Connecting Loads
DCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION
DCA10SPX4/DCA10SPXU4 - LOAD APPLICATION/MAXIMUM AMPS
Single Phase Load
Table 5. Power Factor By Load
DANGER - ELECTRICAL SYSTEM HAZARDS
Lubrication Oil
DCA10SPX4/DCA10SPXU4 - SETUP
Circuit Breakers
Fuel Check
WARNING - RESPIRATORY HAZARDS
DCA10SPX4/DCA10SPXU4 - SETUP
Refueling Procedure
Figure 14. Only Fill on Level Ground
Air Cleaner
Cleaning the Radiator
Table 10. Anti-Freeze Operating Temperatures
Coolant Antifreeze/Summer Coolant/Water
CAUTION - BATTERY SERVICING SAFETY
Battery
Battery Cable Installation
Wiring
Figure 22. Speed Control Switch START/IDLE
DCA10SPX4/DCA10SPXU4 - GENERATOR START-UP PROCEDURE
Start-up Procedure
Before Starting
Figure 30. Ammeter Load Figure 27. Main, GFCI, and Aux
Figure 26. Speed Control Switch RUN
Figure 25. Ammeter No Load Figure 28. Voltmeter
Circuit Breakers ON
DCA10SPX4/DCA10SPXU4 - GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
To shutdown the generator use the following procedure
Service Daily
DCA10SPX4/DCA10SPXU4 - MAINTENANCE
Air Cleaner with Dust Indicator If Equipped
General Inspection
Air Removal
DCA10SPX4/DCA10SPXU4 - MAINTENANCE
Cleaning the Fuel Strainer
Check Oil Level
Brakes
DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCE
Brake Adjustment
Hydraulic Surge Brakes
Tire Wear/Inflation
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Suspension
Figure 33. Wheel Lug Nuts Tightening Sequence
DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCE
Lug Nut Torque Requirements
Table 15. Tire Torque Requirements
DCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAM
Figure 34. Generator Wiring Diagram
DCA10SPX4/DCA10SPXU4 - ENGINE WIRING DIAGRAM
Figure 35. Engine Wiring Diagram
SYMPTOM
DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING GENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
INDICATION
DCA10SPX4/U4 - TROUBLESHOOTING PRE-HEAT LAMP CODES
TABLE 18. FAILURE DIAGNOSIS LAMP CODE
SUGGESTED REPAIRS
DCA10SPX4/DCA10SPXU4 - NOTE PAGE
PART NO. Column
DCA10SPX4/U4 - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
QTY. Column
W/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITS
DCA10SPX4/DCA10SPXU4 - SUGGESTED SPARE PARTS
DCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORS
Description
DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY
GENERATOR ASSY
DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY
PART NAME
REMARKS
INCLUDES ITEMS W/%
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
PART NAME
CONTROL PANEL ASSY
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
PART NAME
DCA10SPXU4
DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY
OUTPUT RECEPTACLE ASSY
DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
PART NAME
FAN BELT, ......................................................1 ............... REPLACES P/N
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
PART NAME
DCA10SPX4 - BATTERY ASSY
BATTERY ASSY. DCA10SPX4 ONLY
DCA10SPX4 - BATTERY ASSY
PART NAME
DCA10SPXU4 - BATTERY ASSY
BATTERY ASSY. DCA10SPXU4 ONLY
DCA10SPXU4 - BATTERY ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - MUFFLER ASSY
MUFFLER ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - MUFFLER ASSY
PART NAME
GASKET
DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY
FUEL TANK ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY
PART NAME
FUEL FILTER
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
ENCLOSURE ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
REMARKS
DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY
NAMEPLATE ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY
REMARKS
SPECIAL EXPEDITING SERVICE
Effective October 1, 2002 TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchases only
PAYMENT TERMS
NOTE PAGE
MQ Power
HERES HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Contact mqpower@multiquip.com