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DCA10SPX4 operation manual DCA10SPXU4 - BATTERY ASSY, BATTERY ASSY. DCA10SPXU4 ONLY
Models:
DCA10SPXU4
DCA10SPX4
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Troubleshooting
Specification
Install
DCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
DCA10SPX4/DCA10SPXU4 - SETUP
Page 60
Image 60
DCA10SPXU4 — BATTERY ASSY.
BATTERY ASSY. (DCA10SPXU4 ONLY)
PAGE 60 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09)
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Contents
OPERATION AND PARTS MANUAL
KUBOTA D1503-M DIESEL ENGINE
MODEL DCA10SPX4 MODEL DCA10SPXU4
WHISPERWATTTM SERIES
DCA10SPX4/DCA10SPXU4 - PROPOSITION 65 WARNING
Diesel engine exhaust and some of
DCA10SPX4/DCA10SPXU4 - NOTE PAGE
DCA10SPX4/DCA10SPXU4 -TABLE OF CONTENTS
COMPONENT DRAWINGS
change without notice
MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR
DCA10SPX4/DCA10SPXU4 - PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Ordering parts has never been easier
DCA10SPX4/DCA10SPXU4 - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
DCA10SPX4/DCA10SPXU4 - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
Dimension ft. mm
DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
General Safety
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
DANGER - READ THIS MANUAL
Maintenance Safety
Power Cord Safety
Grounding Safety
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
WARNING - BURN HAZARDS
DANGER-Electrocution Hazards
DANGER-Lethal Exhaust Gas Hazards
DANGER
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
Towing and Transporting Safety
DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION
CAUTION - FOLLOW TOWING REGULATIONS
NOTE PAGE
DCA10SPX4/DCA10SPXU4 - INSTALLATION
Figure 2. Typical Generator Grounding Application
DCA10SPX4/DCA10SPXU4 - INSTALLATION
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA10SPX4/DCA10SPXU4 - GENERAL INFORMATION
Generator
Generator Control Panel
Output Terminal Panel
DCA10SPX4/DCA10SPXU4 - MAJOR COMPONENTS
Figure 3. Major Components
Table 4. Generator Major Components
DESCRIPTION
DCA10SPX4/DCA10SPXU4 - GENERATOR CONTROL PANEL
Figure 4. Generator Control Panel
DCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
The “Output Terminal Panel ” Figure 5 is provided with the following
Figure 5. Output Terminal Panel
DCA-10SPX4 /U4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
100 VAC GFCI Receptacle
L5-30R Twist Lock 100 VAC Receptacle Option
Figure 6. G.F.C.I. Receptacle
Connecting Loads
Figure 11. Connecting Loads
DCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION
Single Phase Load
Table 5. Power Factor By Load
DCA10SPX4/DCA10SPXU4 - LOAD APPLICATION/MAXIMUM AMPS
DANGER - ELECTRICAL SYSTEM HAZARDS
DCA10SPX4/DCA10SPXU4 - SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
DCA10SPX4/DCA10SPXU4 - SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 14. Only Fill on Level Ground
Cleaning the Radiator
Table 10. Anti-Freeze Operating Temperatures
Air Cleaner
Coolant Antifreeze/Summer Coolant/Water
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
Wiring
DCA10SPX4/DCA10SPXU4 - GENERATOR START-UP PROCEDURE
Start-up Procedure
Figure 22. Speed Control Switch START/IDLE
Before Starting
Figure 26. Speed Control Switch RUN
Figure 25. Ammeter No Load Figure 28. Voltmeter
Figure 30. Ammeter Load Figure 27. Main, GFCI, and Aux
Circuit Breakers ON
Normal Shutdown Procedure
Emergency Shutdown Procedure
DCA10SPX4/DCA10SPXU4 - GENERATOR SHUT-DOWN PROCEDURES
To shutdown the generator use the following procedure
DCA10SPX4/DCA10SPXU4 - MAINTENANCE
Air Cleaner with Dust Indicator If Equipped
Service Daily
General Inspection
DCA10SPX4/DCA10SPXU4 - MAINTENANCE
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCE
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Tire Wear/Inflation
Suspension
DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCE
Lug Nut Torque Requirements
Figure 33. Wheel Lug Nuts Tightening Sequence
Table 15. Tire Torque Requirements
DCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAM
Figure 34. Generator Wiring Diagram
DCA10SPX4/DCA10SPXU4 - ENGINE WIRING DIAGRAM
Figure 35. Engine Wiring Diagram
DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING GENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
DCA10SPX4/U4 - TROUBLESHOOTING PRE-HEAT LAMP CODES
TABLE 18. FAILURE DIAGNOSIS LAMP CODE
INDICATION
SUGGESTED REPAIRS
DCA10SPX4/DCA10SPXU4 - NOTE PAGE
DCA10SPX4/U4 - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
QTY. Column
DCA10SPX4/DCA10SPXU4 - SUGGESTED SPARE PARTS
DCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORS
W/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITS
Description
DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY
GENERATOR ASSY
PART NAME
REMARKS
DCA10SPX4/DCA10SPXU4 - GENERATOR ASSY
INCLUDES ITEMS W/%
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
PART NAME
REMARKS
CONTROL PANEL ASSY
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY
PART NAME
REMARKS
DCA10SPXU4
DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY
OUTPUT RECEPTACLE ASSY
DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
FAN BELT, ......................................................1 ............... REPLACES P/N
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY
PART NAME
DCA10SPX4 - BATTERY ASSY
BATTERY ASSY. DCA10SPX4 ONLY
DCA10SPX4 - BATTERY ASSY
PART NAME
DCA10SPXU4 - BATTERY ASSY
BATTERY ASSY. DCA10SPXU4 ONLY
DCA10SPXU4 - BATTERY ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - MUFFLER ASSY
MUFFLER ASSY
DCA10SPX4/DCA10SPXU4 - MUFFLER ASSY
PART NAME
REMARKS
GASKET
DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY
FUEL TANK ASSY
DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY
PART NAME
REMARKS
FUEL FILTER
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
ENCLOSURE ASSY
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
PART NAME
REMARKS
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY
PART NAME
REMARKS
DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY
PART NAME
DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY
NAMEPLATE ASSY
DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY
PART NAME
REMARKS
Effective October 1, 2002 TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchases only
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
NOTE PAGE
HERES HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
MQ Power
Contact mqpower@multiquip.com