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Multiquip DCA10SPXU4, DCA10SPX4 operation manual Note Page

Models: DCA10SPXU4 DCA10SPX4

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DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 75

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Multiquip DCA10SPXU4, DCA10SPX4 operation manual Note Page

Contents

WHISPERWATTTM SERIES OPERATION AND PARTS MANUALKUBOTA D1503-M DIESEL ENGINE MODEL DCA10SPX4 MODEL DCA10SPXU4Diesel engine exhaust and some of DCA10SPX4/DCA10SPXU4 - PROPOSITION 65 WARNINGDCA10SPX4/DCA10SPXU4 - NOTE PAGE MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATOR DCA10SPX4/DCA10SPXU4 -TABLE OF CONTENTSCOMPONENT DRAWINGS change without noticeOrdering parts has never been easier DCA10SPX4/DCA10SPXU4 - PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsDCA10SPX4/DCA10SPXU4 - SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications Dimension ft. mm DCA10SPX4/DCA10SPXU4 - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsDANGER DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGGeneral Safety DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONDANGER - READ THIS MANUAL DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION Maintenance SafetyPower Cord Safety Grounding SafetyWARNING - BURN HAZARDS Battery SafetyDANGER - EXPLOSION HAZARDS DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DANGERTowing and Transporting Safety DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONCAUTION - FOLLOW TOWING REGULATIONS NOTE PAGE Figure 2. Typical Generator Grounding Application DCA10SPX4/DCA10SPXU4 - INSTALLATIONCAUTION - EXHAUST HAZARD DCA10SPX4/DCA10SPXU4 - INSTALLATIONOutdoor Installation Indoor InstallationOutput Terminal Panel DCA10SPX4/DCA10SPXU4 - GENERAL INFORMATIONGenerator Generator Control PanelDESCRIPTION DCA10SPX4/DCA10SPXU4 - MAJOR COMPONENTSFigure 3. Major Components Table 4. Generator Major ComponentsFigure 4. Generator Control Panel DCA10SPX4/DCA10SPXU4 - GENERATOR CONTROL PANELFigure 5. Output Terminal Panel DCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization The “Output Terminal Panel ” Figure 5 is provided with the followingFigure 6. G.F.C.I. Receptacle DCA-10SPX4 /U4 - OUTPUT TERMINAL PANEL FAMILIARIZATION100 VAC GFCI Receptacle L5-30R Twist Lock 100 VAC Receptacle OptionConnecting Loads Figure 11. Connecting LoadsDCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION DANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadTable 5. Power Factor By Load DCA10SPX4/DCA10SPXU4 - LOAD APPLICATION/MAXIMUM AMPSFuel Check DCA10SPX4/DCA10SPXU4 - SETUPCircuit Breakers Lubrication OilFigure 14. Only Fill on Level Ground DCA10SPX4/DCA10SPXU4 - SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorTable 10. Anti-Freeze Operating Temperatures Air CleanerWiring BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYBefore Starting DCA10SPX4/DCA10SPXU4 - GENERATOR START-UP PROCEDUREStart-up Procedure Figure 22. Speed Control Switch START/IDLECircuit Breakers ON Figure 26. Speed Control Switch RUNFigure 25. Ammeter No Load Figure 28. Voltmeter Figure 30. Ammeter Load Figure 27. Main, GFCI, and AuxTo shutdown the generator use the following procedure Normal Shutdown ProcedureEmergency Shutdown Procedure DCA10SPX4/DCA10SPXU4 - GENERATOR SHUT-DOWN PROCEDURESGeneral Inspection DCA10SPX4/DCA10SPXU4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped Service DailyCheck Oil Level DCA10SPX4/DCA10SPXU4 - MAINTENANCECleaning the Fuel Strainer Air RemovalHydraulic Surge Brakes DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCEBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD Tire Wear/InflationTable 15. Tire Torque Requirements DCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCELug Nut Torque Requirements Figure 33. Wheel Lug Nuts Tightening SequenceFigure 34. Generator Wiring Diagram DCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAMFigure 35. Engine Wiring Diagram DCA10SPX4/DCA10SPXU4 - ENGINE WIRING DIAGRAMPOSSIBLE PROBLEM DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMTABLE 17. GENERATOR TROUBLESHOOTING DCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING GENERATORSUGGESTED REPAIRS DCA10SPX4/U4 - TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE INDICATIONDCA10SPX4/DCA10SPXU4 - NOTE PAGE QTY. Column DCA10SPX4/U4 - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnDescription DCA10SPX4/DCA10SPXU4 - SUGGESTED SPARE PARTSDCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORS W/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITSGENERATOR ASSY DCA10SPX4/DCA10SPXU4 - GENERATOR ASSYINCLUDES ITEMS W/% PART NAMEREMARKS DCA10SPX4/DCA10SPXU4 - GENERATOR ASSYCONTROL PANEL ASSY DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSYCONTROL PANEL ASSY DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSYPART NAME REMARKSDCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY DCA10SPXU4 DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSYPART NAME REMARKSOUTPUT RECEPTACLE ASSY DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSYPART NAME DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSYENGINE AND RADIATOR ASSY DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSYFAN BELT, ......................................................1 ............... REPLACES P/N DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSYPART NAME REMARKSDCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY PART NAME DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSYBATTERY ASSY. DCA10SPX4 ONLY DCA10SPX4 - BATTERY ASSYPART NAME DCA10SPX4 - BATTERY ASSYBATTERY ASSY. DCA10SPXU4 ONLY DCA10SPXU4 - BATTERY ASSYPART NAME DCA10SPXU4 - BATTERY ASSYMUFFLER ASSY DCA10SPX4/DCA10SPXU4 - MUFFLER ASSYGASKET DCA10SPX4/DCA10SPXU4 - MUFFLER ASSYPART NAME REMARKSFUEL TANK ASSY DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSYFUEL FILTER DCA10SPX4/DCA10SPXU4 - FUEL TANK ASSYPART NAME REMARKSENCLOSURE ASSY DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSYDCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY PART NAMEREMARKS DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY PART NAMEREMARKS RUBBER SEALS ASSY DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSYPART NAME DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSYNAMEPLATE ASSY DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSYDCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY PART NAMEREMARKS PAYMENT TERMS Effective October 1, 2002 TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchases only SPECIAL EXPEDITING SERVICENOTE PAGE Contact mqpower@multiquip.com HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power