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Multiquip operation manual DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY

Models: DCA10SPXU4 DCA10SPX4

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DCA10SPX4/DCA10SPXU4 — ENCLOSURE ASSY.

ENCLOSURE ASSY.

PAGE 68 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09)

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Multiquip operation manual DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY

Contents

OPERATION AND PARTS MANUAL KUBOTA D1503-M DIESEL ENGINEMODEL DCA10SPX4 MODEL DCA10SPXU4 WHISPERWATTTM SERIESDCA10SPX4/DCA10SPXU4 - PROPOSITION 65 WARNING Diesel engine exhaust and some ofDCA10SPX4/DCA10SPXU4 - NOTE PAGE DCA10SPX4/DCA10SPXU4 -TABLE OF CONTENTS COMPONENT DRAWINGSchange without notice MQ POWER DCA-10SPX4 WHISPERWATTTM GENERATORDCA10SPX4/DCA10SPXU4 - PARTS ORDERING PROCEDURES When ordering parts, please supplyChoose from three easy options Ordering parts has never been easierTable 2. Engine Specifications DCA10SPX4/DCA10SPXU4 - SPECIFICATIONSTable 1. Generator Specifications DCA10SPX4/DCA10SPXU4 - DIMENSIONS TOP, SIDE AND FRONT TABLE 3. DIMENSIONSFigure 1. Dimensions Dimension ft. mmDCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERDCA10SPX4/DCA10SPXU4 - SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSDANGER - READ THIS MANUAL General SafetyDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION Maintenance Safety Power Cord SafetyGrounding Safety DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONBattery Safety DANGER - EXPLOSION HAZARDSDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION WARNING - BURN HAZARDSDANGER-Electrocution Hazards DANGER-Lethal Exhaust Gas HazardsDANGER DCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATIONCAUTION - FOLLOW TOWING REGULATIONS Towing and Transporting SafetyDCA10SPX4/DCA10SPXU4 - RULES FOR SAFE OPERATION NOTE PAGE DCA10SPX4/DCA10SPXU4 - INSTALLATION Figure 2. Typical Generator Grounding ApplicationDCA10SPX4/DCA10SPXU4 - INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA10SPX4/DCA10SPXU4 - GENERAL INFORMATION GeneratorGenerator Control Panel Output Terminal PanelDCA10SPX4/DCA10SPXU4 - MAJOR COMPONENTS Figure 3. Major ComponentsTable 4. Generator Major Components DESCRIPTIONDCA10SPX4/DCA10SPXU4 - GENERATOR CONTROL PANEL Figure 4. Generator Control PanelDCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal FamiliarizationThe “Output Terminal Panel ” Figure 5 is provided with the following Figure 5. Output Terminal PanelDCA-10SPX4 /U4 - OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI ReceptacleL5-30R Twist Lock 100 VAC Receptacle Option Figure 6. G.F.C.I. ReceptacleDCA-10SPX4 /U4- OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsFigure 11. Connecting Loads Single Phase Load Table 5. Power Factor By LoadDCA10SPX4/DCA10SPXU4 - LOAD APPLICATION/MAXIMUM AMPS DANGER - ELECTRICAL SYSTEM HAZARDSDCA10SPX4/DCA10SPXU4 - SETUP Circuit BreakersLubrication Oil Fuel CheckDCA10SPX4/DCA10SPXU4 - SETUP Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 14. Only Fill on Level GroundCleaning the Radiator Air CleanerCoolant Antifreeze/Summer Coolant/Water Table 9. Coolant CapacityBattery Battery Cable InstallationCAUTION - BATTERY SERVICING SAFETY WiringDCA10SPX4/DCA10SPXU4 - GENERATOR START-UP PROCEDURE Start-up ProcedureFigure 22. Speed Control Switch START/IDLE Before StartingFigure 26. Speed Control Switch RUN Figure 25. Ammeter No Load Figure 28. VoltmeterFigure 30. Ammeter Load Figure 27. Main, GFCI, and Aux Circuit Breakers ONNormal Shutdown Procedure Emergency Shutdown ProcedureDCA10SPX4/DCA10SPXU4 - GENERATOR SHUT-DOWN PROCEDURES To shutdown the generator use the following procedureDCA10SPX4/DCA10SPXU4 - MAINTENANCE Air Cleaner with Dust Indicator If EquippedService Daily General InspectionDCA10SPX4/DCA10SPXU4 - MAINTENANCE Cleaning the Fuel StrainerAir Removal Check Oil LevelDCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCE Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTire Wear/Inflation SuspensionDCA10SPX4/DCA10SPXU4 - TRAILER MAINTENANCE Lug Nut Torque RequirementsFigure 33. Wheel Lug Nuts Tightening Sequence Table 15. Tire Torque RequirementsDCA10SPX4/DCA10SPXU4 - GENERATOR WIRING DIAGRAM Figure 34. Generator Wiring DiagramDCA10SPX4/DCA10SPXU4 - ENGINE WIRING DIAGRAM Figure 35. Engine Wiring DiagramDCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA10SPX4/DCA10SPXU4 - TROUBLESHOOTING GENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGDCA10SPX4/U4 - TROUBLESHOOTING PRE-HEAT LAMP CODES TABLE 18. FAILURE DIAGNOSIS LAMP CODEINDICATION SUGGESTED REPAIRSDCA10SPX4/DCA10SPXU4 - NOTE PAGE DCA10SPX4/U4 - EXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnDCA10SPX4/DCA10SPXU4 - SUGGESTED SPARE PARTS DCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORSW/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITS DescriptionDCA10SPX4/DCA10SPXU4 - GENERATOR ASSY GENERATOR ASSYPART NAME REMARKSDCA10SPX4/DCA10SPXU4 - GENERATOR ASSY INCLUDES ITEMS W/%DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY CONTROL PANEL ASSYDCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY PART NAMEREMARKS CONTROL PANEL ASSYDCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY DCA10SPX4/DCA10SPXU4 - CONTROL PANEL ASSY PART NAMEREMARKS DCA10SPXU4DCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY OUTPUT RECEPTACLE ASSYDCA10SPX4/DCA10SPXU4 - OUTPUT RECEPTACLE ASSY PART NAMEDCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY PART NAMEREMARKS FAN BELT, ......................................................1 ............... REPLACES P/NDCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY DCA10SPX4/DCA10SPXU4 - ENGINE AND RADIATOR ASSY PART NAMEDCA10SPX4 - BATTERY ASSY BATTERY ASSY. DCA10SPX4 ONLYDCA10SPX4 - BATTERY ASSY PART NAMEDCA10SPXU4 - BATTERY ASSY BATTERY ASSY. DCA10SPXU4 ONLYDCA10SPXU4 - BATTERY ASSY PART NAMEDCA10SPX4/DCA10SPXU4 - MUFFLER ASSY MUFFLER ASSYDCA10SPX4/DCA10SPXU4 - MUFFLER ASSY PART NAMEREMARKS GASKETDCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY FUEL TANK ASSYDCA10SPX4/DCA10SPXU4 - FUEL TANK ASSY PART NAMEREMARKS FUEL FILTERDCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY ENCLOSURE ASSYREMARKS DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSYPART NAME DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSY REMARKS DCA10SPX4/DCA10SPXU4 - ENCLOSURE ASSYPART NAME DCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY RUBBER SEALS ASSYDCA10SPX4/DCA10SPXU4 - RUBBER SEALS ASSY PART NAMEDCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSY NAMEPLATE ASSYREMARKS DCA10SPX4/DCA10SPXU4 - NAMEPLATE ASSYPART NAME Effective October 1, 2002 TERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchases onlySPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGMQ Power Contact mqpower@multiquip.com