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Multiquip DCA220SSCU4i manual Control BOX Assy

Models: DCA220SSCU DCA220SSCU4i

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CONTROL BOX ASSY.

page 60 — dca220sscu/4i 60 hz generator • operation and Parts manual — rev. #0 (10/25/12)

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Multiquip DCA220SSCU4i manual Control BOX Assy

Contents

Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticePage Safety Information SaFeTY messagesGeneral saFeTY GeneraTor saFeTYEngine saFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable Fuel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElecTrical saFeTY Grounding safetyPower cord/cable safety BaTTerY saFeTY EnvironmenTal saFeTYSpecifications Includes engine and radiator hoses Includes filtersDimensions 220Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noEngine control unit ecu Option Button This button is not active. Do not useENGINE/Generator Control Panel Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following VAC Gfci Receptacles 139V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Voltage Change-Over BoardMaximum Amps How to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading1Ø-240V Uvwo Terminal Output Voltages 1Ø-120V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Inspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only Fill on Level GroundCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Manual Engine’s exhaust contains harmful emissionsVoltmeter Generator START-UP Procedure Auto Mode Starting Auto ModeNormal Shutdown Procedure Emergency Shutdown ProcedureNever stop the engine suddenly except in an emergency Remove all loads from the generatorMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections DPF pre-alarm Emission controlDiesel Oxidation Catalyst DOC Diesel Particulate Filter DPFForced regeneration procedure ECU DPF Engine ShutdownTrailer Maintenance Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 0601842334 06018232820018205020 4A# 0032005000Generator Assy C1154400103 01110601518-1 031112230 C1132300114Control panel Assy M4223000503 M9220100004Y0080200007 M4223000604Control BOX Assy M4213000212 011008020M4213400104 M4213500104Control BOX Assy 0027105016 M4273000003011208030 8181852104Engine and Radiator Assy M4923200054 Y0602015246Y0602046648 Y0602046649Engine and Radiator Assy Y0603307520 Y0605511394Y0605512192 0193600400Output terminal Assy C1231700003 M92201003040801830804 3461860504Battery Assy 0602220199 M91030008040602220920 3A#Muffler Assy Y0602300240 M4330400003M2330400704 0207308000Fuel tank Assy M4363000202 0605505070M4363200004 M9310500104Enclosure Assy M4413000412 M1413400004M4423000512 M4493104603Enclosure ASSY. 0601850097 0027208025M4443600004 28A 952404470Enclosure ASSY. M4453001603 50A M4493407604M4453001703 51A M4493407704Rubber seals Assy Seal Rubber Nameplate and decals Assy M4550000603 M4550000703M9520100304 M9520100603Nameplate and decals ASSY. M9510200002 06005000900021106016 M4560100704Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help