Control BOX Assy | Multiquip DCA220SSCU4i manual

CONTROL BOX ASSY.

page 60 — dca220sscu/4i 60 hz generator • operation and Parts manual — rev. #0 (10/25/12)

Image 60

Multiquip DCA220SSCU4i manual Control BOX Assy

Contents

Model DCA220SSCU Model DCA220SSCU4i Proposition 65 warning Reporting Safety Defects Nhtsa Table of Contents Specifications are subject to change without noticePage Safety Information SaFeTY messages General saFeTY GeneraTor saFeTY Engine saFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable Fuel saFeTY ToWing saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engine ElecTrical saFeTY Grounding safetyPower cord/cable safety BaTTerY saFeTY EnvironmenTal saFeTY Specifications Includes engine and radiator hoses Includes filters Dimensions 220 Installation Typical Generator Grounding Application Outdoor Installation Indoor InstallationMounting Generator Grounding General Information Major Components Item no Engine control unit ecu Option Button This button is not active. Do not use ENGINE/Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available Output Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following VAC Gfci Receptacles 139V Twist-Lock Auxiliary Receptacles Connecting Loads Over Current Relay Single Phase Load Three Phase LoadLoad Application Generator Output Voltages Voltage Change-Over BoardMaximum Amps How to Read the ac ammeter and ac voltage gauges Generator OUTPUTS/gauge readingAC Voltmeter Gauge Reading AC Ammeter Gauge Reading 1Ø-240V Uvwo Terminal Output Voltages 1Ø-120V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Inspection/SETUP Circuit BreakersLubrication Oil Fuel Check Refueling Procedure Only Fill on Level Ground Cleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing Weather Battery Battery Cable InstallationWiring Alternator Place the engine speed switch in the LOW down position Before StartingStarting Manual Engine’s exhaust contains harmful emissions Voltmeter Generator START-UP Procedure Auto Mode Starting Auto Mode Normal Shutdown Procedure Emergency Shutdown ProcedureNever stop the engine suddenly except in an emergency Remove all loads from the generator Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank Inspection Radiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing Coolant Battery Charger and Jacket Water Heater Power Connections DPF pre-alarm Emission controlDiesel Oxidation Catalyst DOC Diesel Particulate Filter DPF Forced regeneration procedure ECU DPF Engine Shutdown Trailer Maintenance Trailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes Actuator Tires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring Diagram Generator Wiring Diagram Generator Wiring Diagram Engine Wiring Diagram Engine Wiring Diagram Troubleshooting Generator Troubleshooting Diagnostics Page Explanation of Code in Remarks Column Suggested Spare Parts Generator Assy 0601842334 06018232820018205020 4A# 0032005000 Generator Assy C1154400103 01110601518-1 031112230 C1132300114 Control panel Assy M4223000503 M9220100004Y0080200007 M4223000604 Control BOX Assy M4213000212 011008020M4213400104 M4213500104 Control BOX Assy 0027105016 M4273000003011208030 8181852104 Engine and Radiator Assy M4923200054 Y0602015246Y0602046648 Y0602046649 Engine and Radiator Assy Y0603307520 Y0605511394Y0605512192 0193600400 Output terminal Assy C1231700003 M92201003040801830804 3461860504 Battery Assy 0602220199 M91030008040602220920 3A# Muffler Assy Y0602300240 M4330400003M2330400704 0207308000 Fuel tank Assy M4363000202 0605505070M4363200004 M9310500104 Enclosure Assy M4413000412 M1413400004M4423000512 M4493104603 Enclosure ASSY. 0601850097 0027208025M4443600004 28A 952404470 Enclosure ASSY. M4453001603 50A M4493407604M4453001703 51A M4493407704 Rubber seals Assy Seal Rubber Nameplate and decals Assy M4550000603 M4550000703M9520100304 M9520100603 Nameplate and decals ASSY. M9510200002 06005000900021106016 M4560100704 Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help