Multiquip DCA40SSKU, DCA40SSKU4i manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Revision #1 (03/11/13)

OperatiOn and parts Manual

MOdel dCa40ssKu

MOdel dCa40ssKu4i

60Hz Whisperwatt™ Generator

(KuBOta V3300-e3BG diesel enGine)

parts list nO. M1870301604

Contents

Main Page repOrtinG safety defeCts Table of ConTenTs DCa45ssKU/ssKU4i 60 Hz Generator Component Drawings DCa40sskU/kU4i 60 hz generaTor operaTion anD parTs manUal rev. #1 (03/11/13) page 5 parts OrderinG prOCedures Ordering parts has never been easier! www.multiquip.com Choose from three easy options: When ordering parts, please supply: order via internet saFeTY messages general saFeTY generaTor saFeTY engine saFeTY FUel saFeTY ToWing saFeTY eleCTriCal saFeTY power Cord/Cable safety grounding safety BaTTerY saFeTY environmenTal saFeTY speCifiCatiOns diMensiOns Page installatiOn oUTDoor insTallaTion inDoor insTallaTion moUnTing generaTor groUnDing General infOrMatiOn generaTor engine ConTrol panel generaTor ConTrol panel oUTpUT Terminal panel MajOr COMpOnents Figure 3. Major Components enGine COntrOl panel GeneratOr COntrOl panel 1 2 3 4 5 6 oUTpUT Terminal panel oUTpUT Terminal FamiliarizaTion 120 vaC gFCi receptacles Twist lock Dual voltage 120/240 vaC receptacles remov ing the plas tic Face pla te (hard Wire hookup panel) Connecting loads over Current relay lOad appliCatiOn single phase loaD Three phase loaD GeneratOr Outputs generaTor oUTpUT volTages voltage selector switch voltage selector switch locking Button generator amperage GeneratOr Outputs/GauGe readinG hoW To reaD The aC a mmeTe r anD aC volTage gaUges aC voltmeter gauge reading aC ammeter gauge reading Output terMinal panel COnneCtiOns UvWo Terminal oUTpUT volTages 3-240/139 UvWo Terminal output voltages 3-208v/1-120v UvWo Terminal output voltages Output terMinal panel COnneCtiOns 3-480/277v UvWo Terminal output voltages 1-240/120v UvWo Terminal output voltages CirCUiT Breakers lUBriCaTion oil FUel CheCk relling the Fuel system refueling procedure: = CoolanT (anTiFreeze/sUmmer CoolanT/ WaTer) operation in Freezing Weather Cleaning The raDiaTor air Cleaner Fan BelT Tension BaTTerY Battery Cable installation alTernaTor Wiring piping anD hose ConneCTion GeneratOr start-up prOCedure BeFore sTarTing sTarTing Page GeneratOr sHut-dOWn prOCedures emergenCY shUTDoWn proCeDUre aUTomaTiC shUT-DoWn sYsTem normal shUTDoWn proCeDUre general inspeCTion air Cleaner air Cleaner with Dust indicator FUel aDDiTion removing Water from the Fuel Tank Cleaning inside the Fuel Tank FUel Tank inspeCTion FUel FilTer/WaTer separaTor air removal CheCk oil level replacing oil Filter FlUshing oUT raDiaTor anD replaCing CoolanT raDiaTor Cleaning JaCkeT WaTer heaTer anD inTernal BaTTerY (opTional) Trailer mainTenanCe Brakes Brake adjustment hydraulic surge Brakes actuator Tires/Wheels/lUg nUTs Tire Wear/ination suspension lug nut Torque requirements Page Page Page page 46 DCa40sskU/kU4i 60 hz generaTor operaTion anD parTs manUal rev. #1 (03/11/13) trOuBlesHOOtinG (GeneratOr) Page explanatiOn Of COde in reMarKs COluMn QTY. Column sample parTs lisT parT no. Column no. Column suGGested spare parts DCa40sskU/kU4i WhisperWaTT generaTor WiTh 1 to 3 units Page GeneratOr assy. Page Page Page COntrOl BOx assy. Page enGine and radiatOr assy. Page enGine and radiatOr assy. (COntinued) page 60 DCa40sskU/kU4i 60 hz generaTor operaTion anD parTs manUal rev. #1 (03/11/13) Output terMinal assy. Page Battery assy. Page Muffler assy. Page fuel tanK assy. Page enClOsure assy. Page enClOsure assy. (COntinued) Page ruBBer seals assy. Page naMeplate and deCals assy. page 76 DCa40sskU/kU4i 60 hz generaTor operaTion anD parTs manUal rev. #1 (03/11/13) terMs and COnditiOns Of sale parts limiTaTions oF sellers liaBiliTY paYmenT Terms FreighT poliCY minimUm orDer Page OperatiOn and parts Manual HERES HOW TO GET HELP Your Local Dealer is: PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS mexico United Kingdom