Model DCA40SSKU Model DCA40SSKU4i | Multiquip instruction

Operation and Parts Manual

®

MODEL DCA40SSKU MODEL DCA40SSKU4i

60Hz Whisperwatt™ Generator

(KUBOTA V3300-E3BG DIESEL ENGINE)

PARTS LIST NO. M1870301604

Revision #1 (03/11/13)

To find the latest revision of this publication, visit our website at: www.mqpower.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Multiquip manual Model DCA40SSKU Model DCA40SSKU4i

Contents

Model DCA40SSKU Model DCA40SSKU4i Proposition 65 warning Administrator Reporting Safety Defects DCA45SSKU/SSKU4i 60 Hz Generator Table of Contents Choose from three easy options SaFeTY messages Safety Information GeneraTor saFeTY General saFeTY Restricted. If the air fl ow is Engine saFeTYIf operating in speed ranges above the maximum allowable ToWing saFeTY FUel saFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engine Grounding safety EleCTriCal saFeTYPower Cord/Cable safety EnvironmenTal saFeTY BaTTerY saFeTY 240/120 Specifications Dimensions Dimensions Typical Generator Grounding Application Installation Indoor Installation Outdoor InstallationMounting Generator Grounding General Information Item no Major Components Engine Control Panel Will remain OFF. When the ignition Generator Control Panel Generator control Panel Terminal legs O and Ground are considered bonded grounds Output Terminal FamiliarizationOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup Panel Over Current Relay Connecting Loads Three Phase Load Single Phase LoadLoad Application Voltage Selector Switch Locking Button Voltage Selector SwitchGenerator Output Voltages Generator Amperage Generator OUTPUTS/gauge reading How to Read the ac ammeter and ac voltage gaugesAC Voltmeter Gauge Reading AC Ammeter Gauge Reading 3Ø-240/139 Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages Circuit Breakers Inspection/SETUPLubrication Oil Fuel Check Remove fuel cap and fill tank as shown in Figure Refueling Procedure Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing Weather Battery Cable Installation BatteryWiring Alternator Starting Before StartingEngine’s exhaust contains harmful emissions Place the engine speed control switch in the RUN position up Emergency Shutdown Procedure Normal Shutdown ProcedureAutomatic Shut-down System General Inspection Air Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Addition Cleaning Inside the Fuel TankRemoving Water from the Fuel Tank Fuel Tank Inspection Air Removal Radiator CleaningCheck Oil Level Replacing Oil Filter Battery Charger and Jacket Water Heater option JacketWater Heater and Internal Battery Optional Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes Actuator Tire Wear/Inflation Tires/Wheels/Lug NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram Trailer Wiring Diagram Generator Wiring Diagram Generator Wiring Diagram Engine Wiring Diagram Engine Wiring Diagram Generator Troubleshooting Troubleshooting GeneratorPage Explanation of Code in Remarks Column To 3 units Suggested Spare Parts Generator Assy 0601820083 B31100013020601822664 B3120100804 Control box Assy Y0330000555 M1213002012Y0330000255 Y0330000190 Control box Assy 0601808986 AC AMMETER, 0~75/150A5A 0601807641 06018068590601801040 0601840073 Engine and Radiator Assy 1G54197010 M19232001641663143560 HH1C032430 Engine and Radiator Assy 0605515170 0193601300M1310200904 M1310201004 Output Terminal Assy 0801831704A 81118603030039310000 0041410000 Battery Assy M9310500014 0602220199M9103000304 0602220920 Muffler Assy M1333003503 M1330101403Y0602320157 0030410000 Fuel Tank Assy 0605505070 M13630026020605501072 0605516090 Enclosure Assy M1413400004 M1413004202M1423003102 M1493110203 Enclosure Assy 36A 0042308000 001910805536B 031108160 M1453006213 Rubber Seals Assy Y0228900625 Y0228901240Y0228900595 0229400970 Nameplate and Decals Assy M9520000104 M9522000504M9522000604 M9500400204 FreighT poliCY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help