Multiquip DCA800SSK2

PAGE 72 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

ALTERNATOR ASSY. (S/N 311209 AND ABOVE)

Contents

Main MODEL DCA800SSK2 Page REPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA800SSK2 60 Hz Generator Component Drawings DCA800SSK2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #0 (09/03/09) PAGE 5 PARTS ORDERING PROCEDURES www.mqpower.com Ordering parts has never been easier! Order Part s to log in and save! Choose from three easy options: When ordering parts, please supply: SAFETY MESSAGES GENERAL SAFETY GENERATOR SAFETY ENGINE SAFETY FUEL SAFETY TOWING SAFETY ELECTRICAL SAFETY Power Cord/Cable Safety Grounding Safety BATTERY SAFETY ENVIRONMENTAL SAFETY SPECIFICATIONS DIMENSIONS Page INSTALLATION OUTDOOR INSTALLATION INDOOR INSTALLATION MOUNTING GENERATOR GROUNDING GENERAL INFORMATION GENERATOR ENGINE OPERATING PANEL GENERATOR CONTROL PANEL OUTPUT TERMINAL PANEL MAJOR COMPONENTS Page GENERATOR CONTROL PANEL ENGINE OPERATING PANEL Page OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION OUTPUT TERMINAL PANEL FAMILIARIZATION Twist Lock Dual Voltage 240/139 VAC Receptacles Connecting Loads Over Current Relay LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD GENERATOR OUTPUTS Generator Amperage GENERATOR OUTPUT VOLTAGES Voltage ChangeOver Board GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC VOLTAGE GAUGES AC Voltmeter Gauge Reading AC Ammeter Gauge Reading OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES 3-240V UVWO Terminal Output Voltages 1-240V UVWO Terminal Output Voltages 1-120V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONS 3-480V UVWO Terminal Output Voltages 1-480V UVWO Terminal Output Voltages 1-277V UVWO Terminal Output Voltages CIRCUIT BREAKERS LUBRICATION OIL FUEL CHECK Re lling the Fuel System Refueling Procedure: COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) Operation in Freezing Weather CLEANING THE RADIATOR AIR CLEANER FAN BELT TENSION BATTERY Battery Cable Installation ALTERNATOR WIRING PIPING AND HOSE CONNECTION BEFORE STARTING STARTING (MANUAL) Page GENERATOR STARTUP PROCEDURE (AUTO MODE) STARTING (AUTO MODE) GENERATOR SHUTDOWN PROCEDURES NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE GENERAL INSPECTION AIR CLEANER Air Cleaner with Dust Indicator FUEL ADDITION Removing Water from the Fuel Tank Cleaning Inside the Fuel Tank FUEL TANK INSPECTION Replacing Fuel Filter CHECK OIL LEVEL Replacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANT RADIATOR CLEANING GENERATOR STORAGE JACKET WATER HEATER AND INTERNAL BATTERY CHARGER 120 VAC INPUT RECEPTACLES (OPTIONAL) TRAILER MAINTENANCE ELECTRIC BRAKES breakaway brake system that may be equipped on the trailer. Brake Drums (or discs), Linings, and Hoses TIRES/WHEELS/LUG NUTS Tire Wear/In ation Suspension Lug Nut Torque Requirements Page Page Page Page TROUBLESHOOTING (GENERATOR) Page TROUBLESHOOTING (ENGINE CONTROLLER) Page EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LIST NO. Column PART NO. Column QTY. Column SUGGESTED SPARE PARTS DCA800SSK2 WHISPERWATT GENERATOR WITH KOMATSU SAA6D170E3 DIESEL ENGINE 1 to 3 units Page GENERATOR ASSY. Page GENERATOR ASSY. (CONTINUED) Page CONTROL PANEL ASSY. Page CONTROL BOX ASSY. Page CONTROL BOX ASSY. (CONTINUED) Page ENGINE ASSY. Page ENGINE ASSY. (CONTINUED) Page RADIATOR ASSY. (S/N 316346 AND ABOVE) Page Page Page THEROMOSTAT ASSY. (S/N 316346 AND ABOVE) Page WATER PUMP ASSY. Page Page Page ENGINE OPERATING PANEL ASSY. Page OUTPUT TERMINAL ASSY. Page OUTPUT TERMINAL ASSY. (CONTINUED) Page BATTERY ASSY. Page MUFFLER ASSY. Page FUEL TANK ASSY. Page ENCLOSURE ASSY. #1 Page ENCLOSURE ASSY.#1 (CONTINUED) Page ENCLOSURE ASSY. #2 Page ENCLOSURE ASSY. #2 (CONTINUED) Page ENCLOSURE ASSY. #3 Page ENCLOSURE ASSY. #3 (CONTINUED) Page RUBBER SEALS ASSY. Page NAMEPLATE AND DECALS ASSY. Page NAMEPLATE AND DECALS ASSY (CONTINUED) Page NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 112 DCA800SSK2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #0 (09/03/09) TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS FREIGHT POLICY MINIMUM ORDER RETURNED GOODS POLICY Page OPERATION AND PARTS MANUAL HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING