Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA800SSK2 manual Battery Assy

Models: DCA800SSK2

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Page 86

BATTERY ASSY.

PAGE 86 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

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Multiquip DCA800SSK2 manual Battery Assy

Contents

Model DCA800SSK2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Nhtsa Reporting Safety DefectsAdministrator Table of Contents DCA800SSK2Parts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications Komatsu SAA6D170E3Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air ﬁ lter Engine Operating PanelPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Connecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage ChangeOver Board Generator OutputsGenerator Output Voltages Generator AmperageAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Ammeter Gauge Reading3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorEngine’s exhaust contains harmful emissions Generator Startup Procedure ManualBefore Starting Is lit onPlace the engine speed switch in the LOW position Figure Starting ManualVerify that the main circuit breaker on lamp is lit on Ammeter No LoadBefore connecting this generator to any Generator Startup Procedure Auto ModeStarting Auto Mode Place the engine speed switch in the High positionEmergency Shutdown Procedure Generator Shutdown ProceduresNormal Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Air Leaks Electric BrakesBrake Drums or discs, Linings, and Hoses Suspension TIRES/WHEELS/LUG NutsTire Wear/Inﬂation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramGenerator Wiring Diagram Main Breaker Engine Wiring DiagramEngine Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerKomatsu Engine Controller Page Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy RESISTOR, 80W 50K Ω Balancing Weight KITField Assy Insulator WasherGenerator Assy Cover Bracket Bearing CoverPacking Stator CoverControl Panel Assy Panel Light Switch Circuit Breaker on SwitchSwitch Control PanelControl BOX Assy Electric Parts SET Panel Control BOXAmmeter Current Transformer Machine ScrewControl BOX Assy Change Plate Change TerminalTerminal Plate Snap PINEngine Assy Radiator Bracket ENGINE, Komatsu SAA170E3Engine Foot HoseEngine Assy Valve Hose BandHose Joint Drain JointRadiator ASSY. S/N 316346 and Above Clamp ConnectorCushion TubeAlternator ASSY. S/N 311209 and Above ALTERNATOR, Assy PULLEY, NON HardeningBELT, Alternator Theromostat ASSY. S/N 316346 and Above Thermostat HOUSING, ThermostatPlate SEAL, ThermostatWater Pump Assy 6162631515 6240611302315602 and Above 311819 and AboveStarter ASSY. S/N 316346 and Above 0101061645 60081335126221816810 0164331645Engine Operating Panel Assy Engine Speed Switch Battery SwitchBattery Switch Bracket Alarm LampOutput Terminal Assy Terminal Output TerminalOutput Terminal Bracket Output Terminal CoverOutput Terminal Assy Rubber Cushion ReceptacleBattery Assy Battery Band BatteryBattery Sheet Battery BoltMuffler Assy Outlet Pipe MufflerExhaust Pipe Fuel Tank Assy Fuel Filter Fuel TankFuel Tank CAP Fuel Gauge HoseEnclosure ASSY.#1 Enclosure ASSY. #1 Enclosure ASSY. #1 Roof Panel Filler BracketCenter Frame Filler CoverEnclosure ASSY. #2 Rear Frame Cover Rear FrameLouver Panel Duct CoverEnclosure ASSY. #2 Roof Panel Cover PanelGuide Enclosure ASSY. #3 Side Door Splasher PanelSide Panel DuctEnclosure ASSY. #3 C5454300904 C545430060421A C5494405904 22A C5494405904Rubber Seals Assy 0228901800 02289017500228901780 0228901690Nameplate and Decals Assy Decal Fuel Priming Engine Operating Panel Group Control Panel & BOX GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Fuel Tank Group Battery GroupMuffler Group Bonnet GroupNameplate and Decals Assy C1552000403 Control Panel & BOX GroupTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help