GLOBUG LIGHTING SYSTEM — MAINTENANCE

Installation of Winch

1.Reinstall the three retaining screws (Figure 31) and washers that secure the winch to the mast. Tighten screws between 24~ 33 ft-lbs. (33 ~ 45 N-m).

2.Install the four retaining screws and washers (Figure 31) that secure the winch cover. Tighten securely.

3.Turning the winch handle clockwise, wind the cable tightly around the winch shaft.

4.Raise, extend, retract and lower the mast several times to verify correct operation.

5.If the winch malfunctions, such as defective brake mecha- nism, replace entire winch assembly immediately.

Installing the Hanger

1.Reinstall the M12 x 40 bolt (Figure 32) that supports the hanger onto the main mast. Tighten bolt between 28~ 38 ft-lbs. (38 ~ 51 N-m).

Installing the Lamp Power Cable

1.Check the entire lamp cable for any signs of wear, such as cuts or frays. If the cable is damaged in any way, replace entire cable. DO NOT use a worn or damaged cable to operate the GloBug. The possibility exists of shock or electrocution.

2.Using zip ties connect the lamp power cable to the vari- ous mast sections as shown in Figure 33. Remember to connect the lamp cables to the mast in the same order that they were removed.

3.Cutoff any excess zip tie material.

Ballast Box Removal

WARNING - HOT SURFACE (BALLAST)

Dangerous conditions exists inside the ballast compartment. Please use extreme caution when performing maintenance on the ballast box.

NEVER touch the ballast or ballast cover while the lamp is on.These components generate an

extreme amount of heat, which makes their surfaces very hot!. ALWAYS allow the ballast box and cover surface to cool down before servicing.

DANGER - HIGHVOLTAGE (BALLAST)

The electronic components of the ballast generate high voltage conditions. These conditions can be lethal and cause bodily harm, even death. When performing maintenance or troubleshooting, have only experienced personnel work on the ballast.

The ballast electronics are located within the cart frame of the GloBug.To gain access to the ballast (Figure 40), remove the 6 retaining screws (M8 X 25) that secure the ballast cover to the cart.

Figure 40. Removing the Ballast

GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 33

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Multiquip GB114BC manual Installation of Winch, Ballast Box Removal, Installing the Hanger, Installing the Lamp Power Cable