HIGH CYCLE GENERATOR
OPERATION AND PARTS MANUAL
MODEL GDP5000H
Revision #2 07/23/08
PROPOSITION 65WARNING
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Honda GX340K1 Gasoline Engine
TABLE OF CONTENTS
Multiquip GDP-5000H - AC Generator
Specification and part number are subject to change without notice
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PARTS ORDERING PROCEDURES
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Maintenance Safety
RULES FOR SAFE OPERATION
GENERAL SAFETY
Emergencies
OPERATION AND SAFETY DECALS
Machine Safety Decals
Effects of Altitude and Heat
Table 1. Specifications
GDP5000H - SPECIFICATIONS
Control Box
GDP-5000H - GENERAL INFORMATION
GDP-5000H FAMILIARIZATION Generator
Excitation System
GDP-5000H - CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
GDP-5000H - INSTALLATION
CAUTION CAUTION
#14 Wire
GDP-5000H - PRE-SETUP
#10 Wire
Fuel
GDP-5000H - PRE-SETUP
Lubrication Oil
The fuel tank cap must be closed tightly after filling
60 Hz Circuit Breaker
Idle Control Switch both 60 and 180 Hz
GDP-5000H - INSTRUMENTATION
The 180 Hz Leakage Breaker
GDP-5000H - LOAD APPLICATION
Single Phase Load - 60 Hz
Three Phase Load - 180 Hz
CAUTIONWARNING
How to Use
GDP-5000H - LOAD APPLICATION
Earth Leakage Breaker 180 Cycle
Starting
GDP-5000H - OPERATING INSTRUCTIONS
Before Starting
Warm up
Service Daily
GDP-5000H - MAINTENANCE
Air Cleaner
Cleaning the Fuel Strainer
GDP-5000H - PREPARATION FOR LONG -TERM STORAGE
Generator Storage
GDP-5000H -WIRING DIAGRAM
SYMPTOM
GDP-5000H -TROUBLESHOOTING ENGINE
TABLE 6. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
GDP-5000H -TROUBLESHOOTING ENGINE
TABLE 6. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
SYMPTOM
GDP-5000H -TROUBLESHOOTING GENERATOR
TABLE 7. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
GDP-5000H -TROUBLESHOOTING GENERATOR
TABLE 7. GENERATOR TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
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PART NO. Column
GDP-5000H - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
QTY. Column
1 to 3 Units
GDP-5000H - SPARE PARTS LIST
GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE
GDP-5000H - ENGINE/GENERATOR ASSY
ENGINE\GENERATOR ASSY
ENGINE\GENERATOR ASSY
CONTROL BOX ASSEMBLY
GDP-5000H - ENGINE/GENERATOR ASSY
GX340K1EDN2
GDP-5000H - GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - CONTROL BOX ASSY
CONTROL BOX ASSY
GDP-5000H - CONTROL BOX ASSY
CONTROL BOX ASSY
GDP-5000H - MUFFLER ASSY
MUFFLER ASSY
GDP-5000H - MUFFLER ASSY
MUFFLER ASSY
GDP-5000H - PIPE FRAME ASSY
PIPE FRAME ASSY
GDP-5000H - PIPE FRAME ASSY
PIPE FRAME ASSY
GDP-5000H - NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
GDP-5000H - NAMEPLATE AND DECALS
0820610804
HONDA GX340K1 ENGINE - CYLINDER HEAD
CYLINDER HEAD ASSY
GUIDE, EX. VALVE OVER SIZE
HONDA GX340K1 ENGINE - CYLINDER HEAD
CYLINDER HEAD ASSY
GASKET, CYLINDER HEAD
HONDA GX340K1 ENGINE - RECOIL STARTER
RECOIL STARTER ASSY
INCLUDES ITEMS W
HONDA GX340K1 ENGINE - RECOIL STARTER
RECOIL STARTER ASSY
CASE COMP., RECOIL STARTER
HONDA GX340K1 ENGINE - FAN COVER
FAN COVER ASSY
GROMMET, DRAIN HOLE
HONDA GX340K1 ENGINE - FAN COVER
FAN COVER ASSY
PART NAME
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY
14100ZE3010
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY
HONDA GX340K1 ENGINE - PISTON/RINGS
PISTON/RINGSASSY
HONDA GX340K1 ENGINE - PISTON/RINGS
BOLT, CONNECTING ROD
ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W
PISTON/RINGSASSY
HONDA GX340K1 ENGINE - AIR CLEANER
AIR CLEANER ASSY
15721ZB4000
HONDA GX340K1 ENGINE - AIR CLEANER
AIR CLEANER ASSY
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. RECOIL STARTER
BEARING, RADIAL BALL
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. RECOIL STARTER
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY
PART NAME
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY
REMARKS
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
FLYWHEEL/FAN ASSY
KEY, SPECIAL WOODRUFF
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
FLYWHEEL/FAN ASSY
PART NAME
HONDA GX340K1 ENGINE - COIL ASSY
COILASSY
COILASSY
HOLDER, STOP SWITCH CORD
HONDA GX340K1 ENGINE - COIL ASSY
CAP ASSY., NOISE SUPPRESSO
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
CRANKSHAFT ASSY
WEIGHT, BALANCER
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
13310ZE3701
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
ELECTRIC STARTER ASSY
SPRING, BRUSH RETURN
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
ELECTRIC STARTER ASSY
11 * #
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
GOVERNOR CONTROLS ASSY
GOVERNOR CONTROLS ASSY
SPRING, CONTROL ADJUSTING
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
SPRING, THROTTLE RETURN
HONDA GX340K1 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
SCREW, THROTTLE STOP
HONDA GX340K1 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
INSULATOR, CARBURETOR
HONDA GX340K1 ENGINE - SOLENOID ASSY
SOLENOID ASSY
SPRING, CHOKE RETURN
HONDA GX340K1 ENGINE - SOLENOID ASSY
SOLENOID ASSY
LEVER COMP., THROTTLE
HONDA GX340K1 ENGINE - FUEL COCK ASSY
FUEL COCK ASSY
PACKING, FUEL STRAINER CUP
HONDA GX340K1 ENGINE - FUEL COCK ASSY
FUEL COCK ASSY
COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchases only
PAYMENT TERMS
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Service Department
HERE’S HOW TO GET HELP
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OPERATION AND PARTS MANUAL