MODEL GDP5000H
OPERATION AND PARTS MANUAL
HIGH CYCLE GENERATOR
Revision #2 07/23/08
PROPOSITION 65WARNING
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Multiquip GDP-5000H - AC Generator
TABLE OF CONTENTS
Honda GX340K1 Gasoline Engine
Specification and part number are subject to change without notice
When ordering parts, please supply
PARTS ORDERING PROCEDURES
Choose from three easy options
Ordering parts has never been easier
GENERAL SAFETY
RULES FOR SAFE OPERATION
Maintenance Safety
Emergencies
Machine Safety Decals
OPERATION AND SAFETY DECALS
Table 1. Specifications
GDP5000H - SPECIFICATIONS
Effects of Altitude and Heat
GDP-5000H FAMILIARIZATION Generator
GDP-5000H - GENERAL INFORMATION
Control Box
Excitation System
Figure 1. Controls and Indicators
GDP-5000H - CONTROLS AND INDICATORS
CAUTION CAUTION
GDP-5000H - INSTALLATION
GDP-5000H - PRE-SETUP
#10 Wire
#14 Wire
Lubrication Oil
GDP-5000H - PRE-SETUP
Fuel
The fuel tank cap must be closed tightly after filling
GDP-5000H - INSTRUMENTATION
Idle Control Switch both 60 and 180 Hz
60 Hz Circuit Breaker
The 180 Hz Leakage Breaker
Single Phase Load - 60 Hz
Three Phase Load - 180 Hz
GDP-5000H - LOAD APPLICATION
GDP-5000H - LOAD APPLICATION
How to Use
CAUTIONWARNING
Earth Leakage Breaker 180 Cycle
Before Starting
GDP-5000H - OPERATING INSTRUCTIONS
Starting
Warm up
Air Cleaner
GDP-5000H - MAINTENANCE
Service Daily
Cleaning the Fuel Strainer
Generator Storage
GDP-5000H - PREPARATION FOR LONG -TERM STORAGE
GDP-5000H -WIRING DIAGRAM
TABLE 6. ENGINE TROUBLESHOOTING
GDP-5000H -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 6. ENGINE TROUBLESHOOTING CONTINUED
GDP-5000H -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 7. GENERATOR TROUBLESHOOTING
GDP-5000H -TROUBLESHOOTING GENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 7. GENERATOR TROUBLESHOOTING CONTINUED
GDP-5000H -TROUBLESHOOTING GENERATOR
SYMPTOM
POSSIBLE PROBLEM
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NO. Column
GDP-5000H - EXPLANATION OF CODE IN REMARKS COLUMN
PART NO. Column
QTY. Column
GDP-5000H - SPARE PARTS LIST
GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE
1 to 3 Units
ENGINE\GENERATOR ASSY
GDP-5000H - ENGINE/GENERATOR ASSY
GDP-5000H - ENGINE/GENERATOR ASSY
CONTROL BOX ASSEMBLY
ENGINE\GENERATOR ASSY
GX340K1EDN2
GENERATOR ASSY
GDP-5000H - GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - GENERATOR ASSY
CONTROL BOX ASSY
GDP-5000H - CONTROL BOX ASSY
CONTROL BOX ASSY
GDP-5000H - CONTROL BOX ASSY
MUFFLER ASSY
GDP-5000H - MUFFLER ASSY
MUFFLER ASSY
GDP-5000H - MUFFLER ASSY
PIPE FRAME ASSY
GDP-5000H - PIPE FRAME ASSY
PIPE FRAME ASSY
GDP-5000H - PIPE FRAME ASSY
NAMEPLATE AND DECALS
GDP-5000H - NAMEPLATE AND DECALS
0820610804
GDP-5000H - NAMEPLATE AND DECALS
CYLINDER HEAD ASSY
HONDA GX340K1 ENGINE - CYLINDER HEAD
CYLINDER HEAD ASSY
HONDA GX340K1 ENGINE - CYLINDER HEAD
GUIDE, EX. VALVE OVER SIZE
GASKET, CYLINDER HEAD
RECOIL STARTER ASSY
HONDA GX340K1 ENGINE - RECOIL STARTER
RECOIL STARTER ASSY
HONDA GX340K1 ENGINE - RECOIL STARTER
INCLUDES ITEMS W
CASE COMP., RECOIL STARTER
FAN COVER ASSY
HONDA GX340K1 ENGINE - FAN COVER
FAN COVER ASSY
HONDA GX340K1 ENGINE - FAN COVER
GROMMET, DRAIN HOLE
PART NAME
CAMSHAFT/VALVES ASSY
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY
14100ZE3010
PISTON/RINGSASSY
HONDA GX340K1 ENGINE - PISTON/RINGS
ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W
BOLT, CONNECTING ROD
HONDA GX340K1 ENGINE - PISTON/RINGS
PISTON/RINGSASSY
AIR CLEANER ASSY
HONDA GX340K1 ENGINE - AIR CLEANER
HONDA GX340K1 ENGINE - AIR CLEANER
AIR CLEANER ASSY
15721ZB4000
CYLINDER BARREL ASSY. RECOIL STARTER
HONDA GX340K1 ENGINE - CYLINDER BARREL
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. RECOIL STARTER
BEARING, RADIAL BALL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CYLINDER BARREL
CRANKCASE COVER/GOVERNOR ASSY
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
PART NAME
REMARKS
FLYWHEEL/FAN ASSY
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
FLYWHEEL/FAN ASSY
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
KEY, SPECIAL WOODRUFF
PART NAME
COILASSY
HONDA GX340K1 ENGINE - COIL ASSY
HONDA GX340K1 ENGINE - COIL ASSY
HOLDER, STOP SWITCH CORD
COILASSY
CAP ASSY., NOISE SUPPRESSO
CRANKSHAFT ASSY
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
WEIGHT, BALANCER
CRANKSHAFT ASSY
13310ZE3701
ELECTRIC STARTER ASSY
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
ELECTRIC STARTER ASSY
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
SPRING, BRUSH RETURN
11 * #
GOVERNOR CONTROLS ASSY
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
SPRING, CONTROL ADJUSTING
GOVERNOR CONTROLS ASSY
SPRING, THROTTLE RETURN
CARBURETOR ASSY
HONDA GX340K1 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
HONDA GX340K1 ENGINE - CARBURETOR ASSY
SCREW, THROTTLE STOP
INSULATOR, CARBURETOR
SOLENOID ASSY
HONDA GX340K1 ENGINE - SOLENOID ASSY
SOLENOID ASSY
HONDA GX340K1 ENGINE - SOLENOID ASSY
SPRING, CHOKE RETURN
LEVER COMP., THROTTLE
FUEL COCK ASSY
HONDA GX340K1 ENGINE - FUEL COCK ASSY
FUEL COCK ASSY
HONDA GX340K1 ENGINE - FUEL COCK ASSY
PACKING, FUEL STRAINER CUP
COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W
11. Credit issued will be applied to future purchases only
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
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PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERE’S HOW TO GET HELP
Service Department
OPERATION AND PARTS MANUAL