OPERATION AND PARTS MANUAL
MODEL GDP5000H
HIGH CYCLE GENERATOR
Revision #2 07/23/08
PROPOSITION 65WARNING
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TABLE OF CONTENTS
Multiquip GDP-5000H - AC Generator
Honda GX340K1 Gasoline Engine
Specification and part number are subject to change without notice
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Ordering parts has never been easier
RULES FOR SAFE OPERATION
GENERAL SAFETY
Maintenance Safety
Emergencies
OPERATION AND SAFETY DECALS
Machine Safety Decals
Effects of Altitude and Heat
Table 1. Specifications
GDP5000H - SPECIFICATIONS
GDP-5000H - GENERAL INFORMATION
GDP-5000H FAMILIARIZATION Generator
Control Box
Excitation System
GDP-5000H - CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
GDP-5000H - INSTALLATION
CAUTION CAUTION
#14 Wire
GDP-5000H - PRE-SETUP
#10 Wire
GDP-5000H - PRE-SETUP
Lubrication Oil
Fuel
The fuel tank cap must be closed tightly after filling
Idle Control Switch both 60 and 180 Hz
GDP-5000H - INSTRUMENTATION
60 Hz Circuit Breaker
The 180 Hz Leakage Breaker
GDP-5000H - LOAD APPLICATION
Single Phase Load - 60 Hz
Three Phase Load - 180 Hz
How to Use
GDP-5000H - LOAD APPLICATION
CAUTIONWARNING
Earth Leakage Breaker 180 Cycle
GDP-5000H - OPERATING INSTRUCTIONS
Before Starting
Starting
Warm up
GDP-5000H - MAINTENANCE
Air Cleaner
Service Daily
Cleaning the Fuel Strainer
GDP-5000H - PREPARATION FOR LONG -TERM STORAGE
Generator Storage
GDP-5000H -WIRING DIAGRAM
GDP-5000H -TROUBLESHOOTING ENGINE
TABLE 6. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING ENGINE
TABLE 6. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING GENERATOR
TABLE 7. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING GENERATOR
TABLE 7. GENERATOR TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
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GDP-5000H - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
QTY. Column
1 to 3 Units
GDP-5000H - SPARE PARTS LIST
GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE
GDP-5000H - ENGINE/GENERATOR ASSY
ENGINE\GENERATOR ASSY
CONTROL BOX ASSEMBLY
GDP-5000H - ENGINE/GENERATOR ASSY
ENGINE\GENERATOR ASSY
GX340K1EDN2
GDP-5000H - GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - CONTROL BOX ASSY
CONTROL BOX ASSY
GDP-5000H - CONTROL BOX ASSY
CONTROL BOX ASSY
GDP-5000H - MUFFLER ASSY
MUFFLER ASSY
GDP-5000H - MUFFLER ASSY
MUFFLER ASSY
GDP-5000H - PIPE FRAME ASSY
PIPE FRAME ASSY
GDP-5000H - PIPE FRAME ASSY
PIPE FRAME ASSY
GDP-5000H - NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
GDP-5000H - NAMEPLATE AND DECALS
0820610804
HONDA GX340K1 ENGINE - CYLINDER HEAD
CYLINDER HEAD ASSY
HONDA GX340K1 ENGINE - CYLINDER HEAD
CYLINDER HEAD ASSY
GUIDE, EX. VALVE OVER SIZE
GASKET, CYLINDER HEAD
HONDA GX340K1 ENGINE - RECOIL STARTER
RECOIL STARTER ASSY
HONDA GX340K1 ENGINE - RECOIL STARTER
RECOIL STARTER ASSY
INCLUDES ITEMS W
CASE COMP., RECOIL STARTER
HONDA GX340K1 ENGINE - FAN COVER
FAN COVER ASSY
HONDA GX340K1 ENGINE - FAN COVER
FAN COVER ASSY
GROMMET, DRAIN HOLE
PART NAME
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY
14100ZE3010
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY
HONDA GX340K1 ENGINE - PISTON/RINGS
PISTON/RINGSASSY
BOLT, CONNECTING ROD
ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W
HONDA GX340K1 ENGINE - PISTON/RINGS
PISTON/RINGSASSY
HONDA GX340K1 ENGINE - AIR CLEANER
AIR CLEANER ASSY
15721ZB4000
HONDA GX340K1 ENGINE - AIR CLEANER
AIR CLEANER ASSY
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. RECOIL STARTER
BEARING, RADIAL BALL
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. RECOIL STARTER
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY
PART NAME
REMARKS
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
FLYWHEEL/FAN ASSY
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
FLYWHEEL/FAN ASSY
KEY, SPECIAL WOODRUFF
PART NAME
HONDA GX340K1 ENGINE - COIL ASSY
COILASSY
HOLDER, STOP SWITCH CORD
HONDA GX340K1 ENGINE - COIL ASSY
COILASSY
CAP ASSY., NOISE SUPPRESSO
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
WEIGHT, BALANCER
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
13310ZE3701
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
ELECTRIC STARTER ASSY
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
ELECTRIC STARTER ASSY
SPRING, BRUSH RETURN
11 * #
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
GOVERNOR CONTROLS ASSY
SPRING, CONTROL ADJUSTING
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
GOVERNOR CONTROLS ASSY
SPRING, THROTTLE RETURN
HONDA GX340K1 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
HONDA GX340K1 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
SCREW, THROTTLE STOP
INSULATOR, CARBURETOR
HONDA GX340K1 ENGINE - SOLENOID ASSY
SOLENOID ASSY
HONDA GX340K1 ENGINE - SOLENOID ASSY
SOLENOID ASSY
SPRING, CHOKE RETURN
LEVER COMP., THROTTLE
HONDA GX340K1 ENGINE - FUEL COCK ASSY
FUEL COCK ASSY
HONDA GX340K1 ENGINE - FUEL COCK ASSY
FUEL COCK ASSY
PACKING, FUEL STRAINER CUP
COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W
TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchases only
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
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HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department
OPERATION AND PARTS MANUAL