Revision #2 07/23/08
OPERATION AND PARTS MANUAL
MODEL GDP5000H
HIGH CYCLE GENERATOR
PROPOSITION 65WARNING
Page
Specification and part number are subject to change without notice
TABLE OF CONTENTS
Multiquip GDP-5000H - AC Generator
Honda GX340K1 Gasoline Engine
Ordering parts has never been easier
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Emergencies
RULES FOR SAFE OPERATION
GENERAL SAFETY
Maintenance Safety
Machine Safety Decals
OPERATION AND SAFETY DECALS
Table 1. Specifications
GDP5000H - SPECIFICATIONS
Effects of Altitude and Heat
Excitation System
GDP-5000H - GENERAL INFORMATION
GDP-5000H FAMILIARIZATION Generator
Control Box
Figure 1. Controls and Indicators
GDP-5000H - CONTROLS AND INDICATORS
CAUTION CAUTION
GDP-5000H - INSTALLATION
GDP-5000H - PRE-SETUP
#10 Wire
#14 Wire
The fuel tank cap must be closed tightly after filling
GDP-5000H - PRE-SETUP
Lubrication Oil
Fuel
The 180 Hz Leakage Breaker
Idle Control Switch both 60 and 180 Hz
GDP-5000H - INSTRUMENTATION
60 Hz Circuit Breaker
Single Phase Load - 60 Hz
Three Phase Load - 180 Hz
GDP-5000H - LOAD APPLICATION
Earth Leakage Breaker 180 Cycle
How to Use
GDP-5000H - LOAD APPLICATION
CAUTIONWARNING
Warm up
GDP-5000H - OPERATING INSTRUCTIONS
Before Starting
Starting
Cleaning the Fuel Strainer
GDP-5000H - MAINTENANCE
Air Cleaner
Service Daily
Generator Storage
GDP-5000H - PREPARATION FOR LONG -TERM STORAGE
GDP-5000H -WIRING DIAGRAM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING ENGINE
TABLE 6. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING ENGINE
TABLE 6. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING GENERATOR
TABLE 7. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
GDP-5000H -TROUBLESHOOTING GENERATOR
TABLE 7. GENERATOR TROUBLESHOOTING CONTINUED
SYMPTOM
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QTY. Column
GDP-5000H - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
GDP-5000H - SPARE PARTS LIST
GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE
1 to 3 Units
ENGINE\GENERATOR ASSY
GDP-5000H - ENGINE/GENERATOR ASSY
GX340K1EDN2
CONTROL BOX ASSEMBLY
GDP-5000H - ENGINE/GENERATOR ASSY
ENGINE\GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - GENERATOR ASSY
GENERATOR ASSY
GDP-5000H - GENERATOR ASSY
CONTROL BOX ASSY
GDP-5000H - CONTROL BOX ASSY
CONTROL BOX ASSY
GDP-5000H - CONTROL BOX ASSY
MUFFLER ASSY
GDP-5000H - MUFFLER ASSY
MUFFLER ASSY
GDP-5000H - MUFFLER ASSY
PIPE FRAME ASSY
GDP-5000H - PIPE FRAME ASSY
PIPE FRAME ASSY
GDP-5000H - PIPE FRAME ASSY
NAMEPLATE AND DECALS
GDP-5000H - NAMEPLATE AND DECALS
0820610804
GDP-5000H - NAMEPLATE AND DECALS
CYLINDER HEAD ASSY
HONDA GX340K1 ENGINE - CYLINDER HEAD
GASKET, CYLINDER HEAD
HONDA GX340K1 ENGINE - CYLINDER HEAD
CYLINDER HEAD ASSY
GUIDE, EX. VALVE OVER SIZE
RECOIL STARTER ASSY
HONDA GX340K1 ENGINE - RECOIL STARTER
CASE COMP., RECOIL STARTER
HONDA GX340K1 ENGINE - RECOIL STARTER
RECOIL STARTER ASSY
INCLUDES ITEMS W
FAN COVER ASSY
HONDA GX340K1 ENGINE - FAN COVER
PART NAME
HONDA GX340K1 ENGINE - FAN COVER
FAN COVER ASSY
GROMMET, DRAIN HOLE
CAMSHAFT/VALVES ASSY
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
HONDA GX340K1 ENGINE - CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY
14100ZE3010
PISTON/RINGSASSY
HONDA GX340K1 ENGINE - PISTON/RINGS
PISTON/RINGSASSY
BOLT, CONNECTING ROD
ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W
HONDA GX340K1 ENGINE - PISTON/RINGS
AIR CLEANER ASSY
HONDA GX340K1 ENGINE - AIR CLEANER
HONDA GX340K1 ENGINE - AIR CLEANER
AIR CLEANER ASSY
15721ZB4000
CYLINDER BARREL ASSY. RECOIL STARTER
HONDA GX340K1 ENGINE - CYLINDER BARREL
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. RECOIL STARTER
BEARING, RADIAL BALL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CYLINDER BARREL
CYLINDER BARREL ASSY. ELECTRIC START
HONDA GX340K1 ENGINE - CYLINDER BARREL
CRANKCASE COVER/GOVERNOR ASSY
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
REMARKS
HONDA GX340K1 ENGINE - CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY
PART NAME
FLYWHEEL/FAN ASSY
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
PART NAME
HONDA GX340K1 ENGINE - FLYWHEEL/FAN ASSY
FLYWHEEL/FAN ASSY
KEY, SPECIAL WOODRUFF
COILASSY
HONDA GX340K1 ENGINE - COIL ASSY
CAP ASSY., NOISE SUPPRESSO
HOLDER, STOP SWITCH CORD
HONDA GX340K1 ENGINE - COIL ASSY
COILASSY
CRANKSHAFT ASSY
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
13310ZE3701
WEIGHT, BALANCER
HONDA GX340K1 ENGINE - CRANKSHAFT ASSY
CRANKSHAFT ASSY
ELECTRIC STARTER ASSY
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
11 * #
HONDA GX340K1 ENGINE - ELECTRIC STARTER ASSY
ELECTRIC STARTER ASSY
SPRING, BRUSH RETURN
GOVERNOR CONTROLS ASSY
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
SPRING, THROTTLE RETURN
SPRING, CONTROL ADJUSTING
HONDA GX340K1 ENGINE - GOVERNOR CONTROLS ASSY
GOVERNOR CONTROLS ASSY
CARBURETOR ASSY
HONDA GX340K1 ENGINE - CARBURETOR ASSY
INSULATOR, CARBURETOR
HONDA GX340K1 ENGINE - CARBURETOR ASSY
CARBURETOR ASSY
SCREW, THROTTLE STOP
SOLENOID ASSY
HONDA GX340K1 ENGINE - SOLENOID ASSY
LEVER COMP., THROTTLE
HONDA GX340K1 ENGINE - SOLENOID ASSY
SOLENOID ASSY
SPRING, CHOKE RETURN
FUEL COCK ASSY
HONDA GX340K1 ENGINE - FUEL COCK ASSY
COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W
HONDA GX340K1 ENGINE - FUEL COCK ASSY
FUEL COCK ASSY
PACKING, FUEL STRAINER CUP
PAYMENT TERMS
TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchases only
SPECIAL EXPEDITING SERVICE
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department