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Multiquip TLG-12SPX4 operation manual Note Page

Models: TLG-12SPX4

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NOTE PAGE

TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 3

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Multiquip TLG-12SPX4 operation manual Note Page

Contents

60 Hz GENERATOR OPERATION AND PARTS MANUALMODEL TLG-12SPX4 WHISPERWATTTM SERIESDiesel engine exhaust and some of NOTE PAGE change without notice TABLE OF CONTENTSMQ POWER TLG-12SPX4 WHISPERWATTTM GENERATOR COMPONENT DRAWINGSOrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsBattery TLG-12SPX4- SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDimension ft. mm TLG-12SPX4- DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsDANGER TLG-12SPX4- SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS TLG-12SPX4- SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGTLG-12SPX4- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL TLG-12SPX4- RULES FOR SAFE OPERATION Maintenance SafetyPower Cord Safety Grounding SafetyDANGER - EXPLOSION HAZARDS TLG-12SPX4- RULES FOR SAFE OPERATIONBattery Safety WARNING - BURN HAZARDSTLG-12SPX4- RULES FOR SAFE OPERATION DANGER-ElectrocutionHazardsDANGER-LethalExhaust Gas Hazards DANGERTLG-12SPX4- RULES FOR SAFE OPERATION Towing and Transporting SafetyFigure 2.Typical Generator Grounding Application TLG-12SPX4- INSTALLATIONCAUTION - EXHAUST HAZARD TLG-12SPX4- INSTALLATIONOutdoor Installation Indoor InstallationOutput Terminal Panel TLG-12SPX4- GENERAL INFORMATIONGenerator Generator Control PanelDESCRIPTION TLG-12SPX4- MAJOR COMPONENTSTable 4. Generator Major Components Figure 3. Major ComponentsFigure 4. Generator Control Panel TLG-12SPX4- GENERATOR CONTROL PANELTLG-12SPX4- GENERATOR CONTROL PANEL Figure 5. Output Terminal Panel TLG-12SPX4- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Panel Output Terminal FamiliarizationL5-30RTwistLock 120VAC Receptacle Option TLG-12SPX4- OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacle Figure 6. G.F.C.I. ReceptacleTLG-12SPX4- OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsFigure 11. Connecting Loads DANGER - ELECTRICAL SYSTEM HAZARDS TLG-12SPX4- LOAD APPLICATION/MAXIMUM AMPERAGESingle Phase Load Table 5. Power Factor By LoadFigure 12. Engine Oil Dipstick TLG-12SPX4- SETUPCircuit Breakers Lubrication OilFigures 16 and TLG-12SPX4- SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSAir Cleaner TLG-12SPX4- SETUPCleaning the Radiator Table 10. Anti-Freeze Operating TemperaturesCAUTION - BATTERY SERVICING SAFETY TLG-12SPX4- SETUPBattery Battery Cable InstallationBefore Starting TLG-12SPX4- GENERATOR START-UPPROCEDUREStart-upProcedure Figure 23. Ignition SwitchFigure 25. Frequency Meter Hz TLG-12SPX4- GENERATOR START-UPPROCEDURE MANUALFigure 27.Voltage Adjust Control Knob Figure 24.Throttle Lever High SpeedFigure 31. Main Circuit Breaker OFF TLG-12SPX4- GENERATOR SHUT-DOWNPROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureService Daily TLG-12SPX4- MAINTENANCEAir Cleaner Air Cleaner with Dust Indicator If EquippedCheck Oil Level TLG-12SPX4- MAINTENANCECleaning the Fuel Strainer Air RemovalHydraulic Surge Brakes TLG-12SPX4 -TRAILERMAINTENANCEBrake Adjustment BrakesTireWear/Inflation TLG-12SPX4 -TRAILERMAINTENANCETires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTable 15. Tire Torque Requirements TLG-12SPX4 -TRAILERMAINTENANCELug Nut Torque Requirements Figure 34. Wheel Lug Nuts Tightening SequenceFigure 35. Generator Wiring Diagram TLG-12SPX4- GENERATORWIRING DIAGRAMFigure 36. Engine Wiring Diagram TLG-12SPX4- ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM TLG-12SPX4 -TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM TLG-12SPX4 -TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM TLG-12SPX4 -TROUBLESHOOTINGGENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMREMARKS Column NO. ColumnPART NO. Column QTY. ColumnDescription TLG - 12SPX4 - SUGGESTED SPARE PARTSTLG-12SPX4WHISPERWATTGENRATOR W/KUBOTA D902 DIESEL ENGINE 1 TO 3 UNITSGENERATOR ASSY TLG - 12SPX4 - GENERATOR ASSYTLG - 12SPX4 - GENERATOR ASSY PART NAMEREMARKS CONTROL PANEL ASSY TLG - 12SPX4 - CONTROL PANEL ASSYREMARKS TLG - 12SPX4 - CONTROL PANEL ASSYCONTROL PANEL ASSY PART NAMETLG - 12SPX4 - CONTROL PANEL ASSY TLG - 12SPX4 - CONTROL PANEL ASSY CONTROL PANEL ASSYPART NAME ENGINE & RADIATOR ASSY TLG - 12SPX4 - ENGINE AND RADIATOR ASSYTLG - 12SPX4 - ENGINE AND RADIATOR ASSY PART NAMEQTY. REMARKS TLG - 12SPX4 - ENGINE AND RADIATOR ASSY 0016906025 TLG - 12SPX4 - ENGINE AND RADIATOR ASSYPART NAME QTY. REMARKSBATTERY ASSY TLG - 12SPX4 - BATTERY ASSYTLG - 12SPX4 - BATTERY ASSY PART NAMEQTY. REMARKS MUFFLER ASSY TLG - 12SPX4 - MUFFLER ASSYREMARKS TLG - 12SPX4 - MUFFLER ASSYMUFFLER ASSY PART NAMEFUEL TANK ASSY TLG - 12SPX4 - FUELTANK ASSYREMARKS TLG - 12SPX4 - FUELTANK ASSYFUEL TANK ASSY PART NAMEENCLOSURE ASSY TLG - 12SPX4 - ENCLOSURE ASSYTLG - 12SPX4 - ENCLOSURE ASSY PART NAMEQTY. REMARKS TLG - 12SPX4 - ENCLOSURE ASSY QTY. REMARKS TLG - 12SPX4 - ENCLOSURE ASSYENCLOSURE ASSY PART NAMERUBBER SEALS ASSY TLG - 12SPX4 - RUBBER SEALS ASSYTLG - 12SPX4 - RUBBER SEALS ASSY PART NAMEQTY. REMARKS NAME PLATE ASSY TLG - 12SPX4 - NAME PLATE ASSYTLG - 12SPX4 - NAME PLATE ASSY NAME PLATE ASSYPART NAME TLG - 12SPX4 - NAME PLATE ASSY TLG - 12SPX4 - NAME PLATE ASSY NAME PLATE ASSYPART NAME FREIGHT POLICY TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE Service/Tech Support/Warranty HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING MQ Power