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TLG-12SPX4 operation manual TLG - 12SPX4 - BATTERY ASSY, Battery Assy
Models:
TLG-12SPX4
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Troubleshooting
Specification
Install
TLG-12SPX4- GENERATORWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
TLG-12SPX4- SETUP
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TLG - 12SPX4 — BATTERY ASSY.
BATTERY ASSY.
PAGE 54 —
TLG-12SPX4—
OPERATION AND PARTS MANUAL — REV. #1 (12/17/09)
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Contents
WHISPERWATTTM SERIES
OPERATION AND PARTS MANUAL
MODEL TLG-12SPX4
60 Hz GENERATOR
Diesel engine exhaust and some of
NOTE PAGE
COMPONENT DRAWINGS
TABLE OF CONTENTS
MQ POWER TLG-12SPX4 WHISPERWATTTM GENERATOR
change without notice
Choose from three easy options
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Ordering parts has never been easier
Table 2. Engine Specifications
TLG-12SPX4- SPECIFICATIONS
Table 1. Generator Specifications
Battery
Figure 1. Dimensions
TLG-12SPX4- DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
SAFETY MESSAGE ALERT SYMBOLS
TLG-12SPX4- SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
DANGER
CAUTION - ACCIDENTAL STARTING
TLG-12SPX4- SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEEDCONDITIONS
TLG-12SPX4- RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Grounding Safety
Maintenance Safety
Power Cord Safety
TLG-12SPX4- RULES FOR SAFE OPERATION
WARNING - BURN HAZARDS
TLG-12SPX4- RULES FOR SAFE OPERATION
Battery Safety
DANGER - EXPLOSION HAZARDS
DANGER
DANGER-ElectrocutionHazards
DANGER-LethalExhaust Gas Hazards
TLG-12SPX4- RULES FOR SAFE OPERATION
Towing and Transporting Safety
TLG-12SPX4- RULES FOR SAFE OPERATION
TLG-12SPX4- INSTALLATION
Figure 2.Typical Generator Grounding Application
Indoor Installation
TLG-12SPX4- INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Generator Control Panel
TLG-12SPX4- GENERAL INFORMATION
Generator
Output Terminal Panel
Figure 3. Major Components
TLG-12SPX4- MAJOR COMPONENTS
Table 4. Generator Major Components
DESCRIPTION
TLG-12SPX4- GENERATOR CONTROL PANEL
Figure 4. Generator Control Panel
TLG-12SPX4- GENERATOR CONTROL PANEL
Output Terminal Familiarization
TLG-12SPX4- OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Panel
Figure 5. Output Terminal Panel
Figure 6. G.F.C.I. Receptacle
TLG-12SPX4- OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacle
L5-30RTwistLock 120VAC Receptacle Option
TLG-12SPX4- OUTPUT TERMINAL PANEL FAMILIARIZATION
Connecting Loads
Figure 11. Connecting Loads
Table 5. Power Factor By Load
TLG-12SPX4- LOAD APPLICATION/MAXIMUM AMPERAGE
Single Phase Load
DANGER - ELECTRICAL SYSTEM HAZARDS
Lubrication Oil
TLG-12SPX4- SETUP
Circuit Breakers
Figure 12. Engine Oil Dipstick
WARNING - RESPIRATORY HAZARDS
TLG-12SPX4- SETUP
Refueling Procedure
Figures 16 and
Table 10. Anti-Freeze Operating Temperatures
TLG-12SPX4- SETUP
Cleaning the Radiator
Air Cleaner
Battery Cable Installation
TLG-12SPX4- SETUP
Battery
CAUTION - BATTERY SERVICING SAFETY
Figure 23. Ignition Switch
TLG-12SPX4- GENERATOR START-UPPROCEDURE
Start-upProcedure
Before Starting
Figure 24.Throttle Lever High Speed
TLG-12SPX4- GENERATOR START-UPPROCEDURE MANUAL
Figure 27.Voltage Adjust Control Knob
Figure 25. Frequency Meter Hz
Emergency Shutdown Procedure
TLG-12SPX4- GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Figure 31. Main Circuit Breaker OFF
Air Cleaner with Dust Indicator If Equipped
TLG-12SPX4- MAINTENANCE
Air Cleaner
Service Daily
Air Removal
TLG-12SPX4- MAINTENANCE
Cleaning the Fuel Strainer
Check Oil Level
Brakes
TLG-12SPX4 -TRAILERMAINTENANCE
Brake Adjustment
Hydraulic Surge Brakes
CAUTION - EYESIGHT HAZARD
TLG-12SPX4 -TRAILERMAINTENANCE
Tires/Wheels/Lug Nuts
TireWear/Inflation
Figure 34. Wheel Lug Nuts Tightening Sequence
TLG-12SPX4 -TRAILERMAINTENANCE
Lug Nut Torque Requirements
Table 15. Tire Torque Requirements
TLG-12SPX4- GENERATORWIRING DIAGRAM
Figure 35. Generator Wiring Diagram
TLG-12SPX4- ENGINEWIRING DIAGRAM
Figure 36. Engine Wiring Diagram
SYMPTOM
TLG-12SPX4 -TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
TLG-12SPX4 -TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
SYMPTOM
TLG-12SPX4 -TROUBLESHOOTINGGENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
QTY. Column
NO. Column
PART NO. Column
REMARKS Column
W/KUBOTA D902 DIESEL ENGINE 1 TO 3 UNITS
TLG - 12SPX4 - SUGGESTED SPARE PARTS
TLG-12SPX4WHISPERWATTGENRATOR
Description
TLG - 12SPX4 - GENERATOR ASSY
GENERATOR ASSY
TLG - 12SPX4 - GENERATOR ASSY
PART NAME
REMARKS
TLG - 12SPX4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
PART NAME
TLG - 12SPX4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
REMARKS
TLG - 12SPX4 - CONTROL PANEL ASSY
TLG - 12SPX4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
PART NAME
TLG - 12SPX4 - ENGINE AND RADIATOR ASSY
ENGINE & RADIATOR ASSY
TLG - 12SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
QTY. REMARKS
TLG - 12SPX4 - ENGINE AND RADIATOR ASSY
QTY. REMARKS
TLG - 12SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
0016906025
TLG - 12SPX4 - BATTERY ASSY
BATTERY ASSY
TLG - 12SPX4 - BATTERY ASSY
PART NAME
QTY. REMARKS
TLG - 12SPX4 - MUFFLER ASSY
MUFFLER ASSY
PART NAME
TLG - 12SPX4 - MUFFLER ASSY
MUFFLER ASSY
REMARKS
TLG - 12SPX4 - FUELTANK ASSY
FUEL TANK ASSY
PART NAME
TLG - 12SPX4 - FUELTANK ASSY
FUEL TANK ASSY
REMARKS
TLG - 12SPX4 - ENCLOSURE ASSY
ENCLOSURE ASSY
TLG - 12SPX4 - ENCLOSURE ASSY
PART NAME
QTY. REMARKS
TLG - 12SPX4 - ENCLOSURE ASSY
PART NAME
TLG - 12SPX4 - ENCLOSURE ASSY
ENCLOSURE ASSY
QTY. REMARKS
TLG - 12SPX4 - RUBBER SEALS ASSY
RUBBER SEALS ASSY
TLG - 12SPX4 - RUBBER SEALS ASSY
PART NAME
QTY. REMARKS
TLG - 12SPX4 - NAME PLATE ASSY
NAME PLATE ASSY
TLG - 12SPX4 - NAME PLATE ASSY
NAME PLATE ASSY
PART NAME
TLG - 12SPX4 - NAME PLATE ASSY
TLG - 12SPX4 - NAME PLATE ASSY
NAME PLATE ASSY
PART NAME
PAYMENT TERMS
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
FREIGHT POLICY
NOTE PAGE
MQ Power
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