Murphy Series A900 manual Air Damper Closed, 3 4 5, Unused Switches, Alarm

Models: Series A900

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3 4 5 6

 

Figure 4-4.1.3

 

 

 

 

 

 

Fuel Relay

 

 

 

 

Torque

 

 

 

 

 

 

Torque

Scews to

 

 

 

 

 

Scews to

12 In./lb.

 

 

 

 

 

 

12 In./lb.

15

 

 

Crank Relay

 

 

 

35

 

 

 

 

 

 

 

26

 

 

 

 

 

 

SW1 = 1

36

 

 

 

 

 

 

 

SW2 = 2

 

 

 

 

 

 

 

 

SW3 = 3

 

04

Crank/Rest

Number

SW4 = 4

37

Time

 

of Cranks

SW5 = 5

 

SW1 = 10 s.

 

 

 

 

 

SW6

 

 

SW2 = 15 s.

 

 

 

 

 

SW7 = None

 

SW3 = 20 s. 1 2 3

4

5

1 2

3 4 5 6

7

 

27

SW4 = 25 s.

 

 

 

 

 

Unused

38

 

 

 

 

 

Switch

 

SW5 = 30 s.

 

 

 

 

 

 

 

 

 

 

 

 

SW6

 

 

 

 

 

 

 

 

 

28

Close Only One Switch

Close Only One Switch

39

 

 

 

 

 

 

 

 

Pickup

 

Crank

Crank

 

04

Disconnect

Disconnect

40

Present

 

Set

Speed

 

 

 

29

 

 

 

 

 

 

 

41

30

 

 

 

 

 

 

 

42

 

Overspeed

Overspeed Overspeed

Overspeed

 

31

 

 

Test

Set

 

Relay

43

 

 

 

 

 

 

 

32

 

 

 

hutdown

 

 

 

44

 

 

 

 

 

 

 

 

 

 

 

 

Relay

 

 

 

 

33

 

 

 

 

 

 

 

45

34

 

Local Audible Alarm

 

 

46

 

 

 

 

Relay

 

 

 

 

 

 

Remote Visual Alarm

 

 

40-05-0400

 

 

 

 

Relay

 

 

 

 

47

 

 

 

 

 

 

 

53

48

 

Remote Audible Alarm

 

 

54

 

 

 

 

Relay

 

 

 

 

49

 

 

 

 

 

 

 

55

50

Miscellaneous Program Switches

56

5 min. Cooldown

 

 

 

Air Damper Closed

 

 

 

 

 

 

SW1 = Open

 

1 2

3 4 5 6 7

 

Light ON With

 

 

Unused Switches

 

 

 

Overspeed Shutdown

51

 

 

 

 

SW7= Closed

57

SW2

 

 

 

 

 

 

 

 

 

 

 

Alarm

 

 

 

 

 

Shutdown

 

52

SW3 = Closed

 

Loss of Speed Circuit

SW3 = Open

58

SW4 = Open

 

SW4 = Closed

 

SW5 = Open

 

 

 

 

SW5 = Closed

 

 

SW6 = Closed

 

 

 

 

SW6 = Open

 

6.While engine is cranking, turn crank disconnect adjustment counter clockwise slowly until “Crank Disconnect Speed” light turns on and cranking stops.

7.Turn crank disconnect adjustment clockwise 1/4 turn. This sets crank disconnect speed at approximately 125 RPM above cranking speed.

8.Turn Mode Selector switch OFF.

(f)Reconnect the run solenoid wire at terminal 6 on Relay Module.

4-4.3Start and Stop Engine; to test the start and stop function, proceed as follows:

(a)Double check all wiring to be sure it is connected.

(b)Turn Mode Selector switch to the TEST position. This gives the A900 Controller a start signal.

(c)Engine should crank, start and come up to governor speed.

1.Check “Crank Disconnect Speed” light; it should be on and “Crank Relay” light should be off.

2.If lights are not correct, turn Mode Selector switch OFF and review paragraph 4-4.2.

(d)When engine has come up to speed and governor has been

adjusted for proper running speed, turn Mode Selector switch OFF. This gives the A900 Controller a stop signal.

(e)All lights on the back of the A900 should go off and the engine stop. If engine does not stop, check run solenoid to be sure it has returned to the stop position.

4-4.4Automatic Start and Stop; to test the automatic-start and stop function, proceed as follows:

(a)Turn Mode Selector switch to the AUTO position. Short terminal 28 to 4 on the Control / Display module. This gives the A900 Controller a start signal.

(b)Engine will crank, start and come up to governor speed.

(c)When engine has come up to speed, open the circuit between terminal 28 and 4. This gives the A900 Controller a stop signal.

(d)All lights on the back of the A900 should go off and the engine stop.

4-4.5Overspeed Switch Setting; To set the speed switch, proceed as follows:

(a)Turn Mode Selector switch to the TEST position.

(b)Engine will crank, start and come up to governor speed.

(c)With engine running, adjust governor to bring engine speed to normal RPM.

(d)Depress and hold the Overspeed Test pushbutton.

(e)Slowly turn the Overspeed Set adjustment counter- clockwise until the “Overspeed” and “Overspeed Relay” lights on the A900 come on and the engine shuts down.

(f)Release pushbutton; check “Overspeed” light on front panel to be sure it is on.

(g)urn Mode Selector switch OFF to reset shutdown circuits; then back to TEST.

(h)When engine starts, increase governor speed setting slowly until engine shuts down on overspeed. This should occur about 10% above governor speed.

(i)Turn Mode Selector switch OFF.

4-4.6Overcrank setting; to test number of cranks before system shuts down on overcrank;

(a)Disconnect the run solenoid wire from terminal 6 of the Relay Module.

(b)Check number set on the “Number Of Cranks” switch on A900 back panel. It is factory set at 3.

(c)Turn Mode Selector switch to TEST.

1.Engine will crank for 15 seconds.

2.Then rest for 15 seconds

3.This should repeat 3 times and then the “Overcrank” light on the A900 will come on and engine will not crank again.

(d)Turn Mode Selector switch OFF.

(e)Reconnect the run solenoid wire at terminal 6 of the Relay Module.

4-4.7Oil Pressure; to test oil pressure shutdown circuit:

(a)Turn Mode Selector switch to TEST. When engine starts, wait 30 seconds then,

(b)Use a jumper wire and short from terminal 30 to 4.

(c)“Oil Pressure” light will come on and engine will stop.

(d)Turn Mode Selector switch OFF.

4-4.8Water Temperature; to test the water temperature shutdown circuit:

(a)Turn Mode Selector switch to TEST. When engine starts, wait 30 seconds then,

(b)Use a jumper wire and short from terminal 32 to 4.

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Murphy Series A900 manual Air Damper Closed, 3 4 5, Unused Switches, Alarm