Installation Operation & Maintenance Manual
Peerless Pinnacle
Stainless Steel Gas Boilers
WHAT TO DO IF YOU SMELL GAS
TABLE OF CONTENTS
TABLE OF CONTENTS
USING THIS MANUAL
USING THIS MANUAL
DANGER
A.INSTALLATION SEQUENCE
1. PREINSTALLATION
PREINSTALLATION
C. ACCESSIBILITY CLEARANCES
DANGER
PREINSTALLATION
This boiler is certified as an indoor appliance. Do not install this boiler outdoors or locate where it will be exposed to freezing temperatures
2. BOILER SET-UP
BOILER SET-UP
A.GENERAL
B.WALL HUNG BOILERS
3. WATER PIPING AND CONTROLS
WATER PIPING AND CONTROLS
A.GENERAL
B.OPERATING PARAMETERS
Figure 3.1 Piping Symbol Key
WATER PIPING AND CONTROLS
Table 3.2 - Boiler Inputs and Outputs
Boiler
WATER PIPING AND CONTROLS
Table 3.3 - Flow Rate and Pressure Drop
WATER PIPING AND CONTROLS
D. SYSTEM PIPING
E. FREEZE PROTECTION
Figure 3.2 Pinnacle Circulator Sizing Graph
WATER PIPING AND CONTROLS
WATER PIPING AND CONTROLS
WATER PIPING AND CONTROLS
WATER PIPING AND CONTROLS
WATER PIPING AND CONTROLS
WATER PIPING AND CONTROLS
F.SPECIAL APPLICATIONS
WATER PIPING AND CONTROLS
Figure 3.8 Boiler in conjunction with a Chilled Water System
4. GAS PIPING
GAS PIPING
C.GAS SUPPLY PIPING INSTALLATION
A . GENERAL
GAS PIPING
D.GAS SUPPLY PIPING - OPERATION
Figure 4.1 Gas Supply Piping - Sediment Trap
Figure 4.2 PI-80/PI-140/PI-199
GAS PIPING
E. MAIN GAS VALVE - OPERATION
VENTING, INLET AIR AND CONDENSATE
5. VENTING, INLET AIR AND CONDENSATE
A.GENERAL
C.EXHAUST VENT / AIR INTAKE PIPE LOCATION
VENTING, INLET AIR AND CONDENSATE
D.EXHAUST VENT AND INTAKE AIR PIPE SIZING
Figure 5.2 Multiple Pinnacle Vent Spacing
Table 5.1 Fitting Equivalent Length Table
E.EXHAUST VENT AND AIR INTAKE PIPE INSTALLATION
VENTING, INLET AIR AND CONDENSATE
VENTING, INLET AIR AND CONDENSATE
Figure 5.3 PI-80, PI-140,and PI-199Sidewall
VENTING, INLET AIR AND CONDENSATE
Figure 5.7 PI-80, PI-140, PI-199Sidewall Venting with 3 Pipe 3 Vent Kit
VENTING, INLET AIR AND CONDENSATE
Figure 5.11 PI-80, PI-140, PI-199Vertical
Figure 5.13 PI-80, PI-140, PI-199Vertical
Venting with 3 Pipe
G.CONDENSATE DRAIN INSTALLATION
VENTING, INLET AIR AND CONDENSATE
F.EXHAUST TAPPING FOR VENT SAMPLE
H.BOILER REMOVAL FROM COMMON VENTING SYSTEM
6. ELECTRICAL
ELECTRICAL
A.WIRING
B.SEQUENCE OF OPERATION
Figure 6.3 Boiler Control Board Wiring Schematic
ELECTRICAL
C.SAFETY INTERLOCKS
ELECTRICAL
D.CONTROL FUNCTIONS
Table 6.1 Program Functions
Table 6.4 Installer Menu
ELECTRICAL
Table 6.3 Status Menu
Status
A.COMPLETING THE INSTALLATION
7. START-UPPROCEDURES
START-UPPROCEDURES
FOR YOUR SAFETY READ BEFORE OPERATING
START-UPPROCEDURES
B.LIGHTING AND OPERATING PROCEDURES
OPERATING INSTRUCTIONS
START-UPPROCEDURES
C.CHECK-OUTPROCEDURE
8. TROUBLESHOOTING
TROUBLESHOOTING
A. BOILER ERROR
B. BOILER FAULT
TROUBLESHOOTING
Fault
Code
Description
9. MAINTENANCE
MAINTENANCE
DANGER
A.GENERAL WITH BOILER IN USE
MAINTENANCE
DANGER
SURE EXHAUST VENT IS NO LONGER BLOCKED
GAS LEAKS
SURE EXHAUST VENT IS NO LONGER BLOCKED
MAINTENANCE
DANGER
A. BOILER DIMENSIONS
10. BOILER DIMENSIONS & RATINGS
BOILER DIMENSIONS & RATINGS
BOILER DIMENSIONS & RATINGS
Figure 10.2: PI-80/PI-140/PI-199Dimensions
BOILER DIMENSIONS & RATINGS
Table 10.1 Boiler Ratings
11. REPAIR PARTS
REPAIR PARTS
REPAIR PARTS
B.P125 CONTROL BOARD QUICK REFERENCE
WHAT’S NEW WITH THE P125 CONTROL BOARD
A.ADVANTAGES OF THE P125 CONTROL BOARD
WHAT’S NEW WITH THE P125 CONTROL BOARD
Installation Operation & Maintenance Manual
TO THE INSTALLER
Qualified Service Agency
Peerless Pinnacle