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PB Heat Gas Boiler manual Preinstallation

Models: Gas Boiler

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This boiler is certified as an indoor appliance. Do not install this boiler outdoors or locate where it will be exposed to freezing temperatures.

PREINSTALLATION

WARNING

This boiler is certified as an indoor appliance. Do not install this boiler outdoors or locate where it will be exposed to freezing temperatures.

WARNING

Do not install this boiler where gasoline or other flammable liquids or vapors are stored or are in use.

Figure 1.1: Accessibility Clearances – Floor Standing Units

Figure 1.2: Accessibility Clearances – Wall Hung Units

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PB Heat Gas Boiler manual Preinstallation

Contents

Peerless Pinnacle Installation Operation & Maintenance ManualStainless Steel Gas Boilers WHAT TO DO IF YOU SMELL GASTABLE OF CONTENTS TABLE OF CONTENTSUSING THIS MANUAL USING THIS MANUALDANGER A.INSTALLATION SEQUENCEPREINSTALLATION 1. PREINSTALLATIONC. ACCESSIBILITY CLEARANCES DANGERThis boiler is certified as an indoor appliance. Do not install this boiler outdoors or locate where it will be exposed to freezing temperatures PREINSTALLATIONBOILER SET-UP 2. BOILER SET-UPA.GENERAL B.WALL HUNG BOILERSWATER PIPING AND CONTROLS 3. WATER PIPING AND CONTROLSA.GENERAL B.OPERATING PARAMETERSWATER PIPING AND CONTROLS Figure 3.1 Piping Symbol KeyTable 3.2 - Boiler Inputs and Outputs BoilerTable 3.3 - Flow Rate and Pressure Drop WATER PIPING AND CONTROLSD. SYSTEM PIPING WATER PIPING AND CONTROLSE. FREEZE PROTECTION Figure 3.2 Pinnacle Circulator Sizing GraphWATER PIPING AND CONTROLS WATER PIPING AND CONTROLS WATER PIPING AND CONTROLS WATER PIPING AND CONTROLS WATER PIPING AND CONTROLS F.SPECIAL APPLICATIONS WATER PIPING AND CONTROLSFigure 3.8 Boiler in conjunction with a Chilled Water System WATER PIPING AND CONTROLSGAS PIPING 4. GAS PIPINGC.GAS SUPPLY PIPING INSTALLATION A . GENERALD.GAS SUPPLY PIPING - OPERATION GAS PIPINGFigure 4.1 Gas Supply Piping - Sediment Trap Figure 4.2 PI-80/PI-140/PI-199E. MAIN GAS VALVE - OPERATION GAS PIPING5. VENTING, INLET AIR AND CONDENSATE VENTING, INLET AIR AND CONDENSATEA.GENERAL C.EXHAUST VENT / AIR INTAKE PIPE LOCATIOND.EXHAUST VENT AND INTAKE AIR PIPE SIZING VENTING, INLET AIR AND CONDENSATEFigure 5.2 Multiple Pinnacle Vent Spacing Table 5.1 Fitting Equivalent Length TableVENTING, INLET AIR AND CONDENSATE E.EXHAUST VENT AND AIR INTAKE PIPE INSTALLATIONFigure 5.3 PI-80, PI-140,and PI-199Sidewall VENTING, INLET AIR AND CONDENSATEFigure 5.7 PI-80, PI-140, PI-199Sidewall Venting with 3 Pipe 3 Vent Kit VENTING, INLET AIR AND CONDENSATEFigure 5.11 PI-80, PI-140, PI-199Vertical VENTING, INLET AIR AND CONDENSATEFigure 5.13 PI-80, PI-140, PI-199Vertical Venting with 3 PipeVENTING, INLET AIR AND CONDENSATE G.CONDENSATE DRAIN INSTALLATIONF.EXHAUST TAPPING FOR VENT SAMPLE H.BOILER REMOVAL FROM COMMON VENTING SYSTEMELECTRICAL 6. ELECTRICALA.WIRING B.SEQUENCE OF OPERATIONELECTRICAL Figure 6.3 Boiler Control Board Wiring SchematicELECTRICAL C.SAFETY INTERLOCKSD.CONTROL FUNCTIONS Table 6.1 Program FunctionsELECTRICAL Table 6.4 Installer MenuTable 6.3 Status Menu StatusA.COMPLETING THE INSTALLATION 7. START-UPPROCEDURESSTART-UPPROCEDURES START-UPPROCEDURES FOR YOUR SAFETY READ BEFORE OPERATINGB.LIGHTING AND OPERATING PROCEDURES OPERATING INSTRUCTIONSC.CHECK-OUTPROCEDURE START-UPPROCEDURESTROUBLESHOOTING 8. TROUBLESHOOTINGA. BOILER ERROR B. BOILER FAULTFault TROUBLESHOOTINGCode DescriptionMAINTENANCE 9. MAINTENANCEDANGER A.GENERAL WITH BOILER IN USEDANGER MAINTENANCESURE EXHAUST VENT IS NO LONGER BLOCKED GAS LEAKSSURE EXHAUST VENT IS NO LONGER BLOCKED MAINTENANCEDANGER A. BOILER DIMENSIONS 10. BOILER DIMENSIONS & RATINGSBOILER DIMENSIONS & RATINGS Figure 10.2: PI-80/PI-140/PI-199Dimensions BOILER DIMENSIONS & RATINGSTable 10.1 Boiler Ratings BOILER DIMENSIONS & RATINGSREPAIR PARTS 11. REPAIR PARTSREPAIR PARTS B.P125 CONTROL BOARD QUICK REFERENCE WHAT’S NEW WITH THE P125 CONTROL BOARDA.ADVANTAGES OF THE P125 CONTROL BOARD WHAT’S NEW WITH THE P125 CONTROL BOARD TO THE INSTALLER Installation Operation & Maintenance ManualQualified Service Agency Peerless Pinnacle