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PB Heat Peerless Pinnacle, Stainless Steel Gas Boilers, Pb Heat, Llc, MH27745, To The Owner

Models: Gas Boiler

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Peerless® Pinnacle®

Stainless Steel Gas Boilers

Installation,

Operation &

Maintenance

Manual

TO THE INSTALLER:

This manual is the property of the owner and must be affixed near the boiler for future reference.

TO THE OWNER:This boiler should be inspected annually by aQualified Service Agency.CONTROLS

MH27745

HI Division	ASME
of gama

PB HEAT, LLC

P.O. BOX 447 • NEW BERLINVILLE, PA 19545-0447

PeerlessBoilers.com

©2006 WEB-3	PI8008 R11 (9/06-5M)
	Printed in U.S.A.

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PB Heat Peerless Pinnacle, Stainless Steel Gas Boilers, Installation Operation & Maintenance Manual, Pb Heat, Llc, Asme

Contents

WHAT TO DO IF YOU SMELL GAS Installation Operation & Maintenance ManualPeerless Pinnacle Stainless Steel Gas BoilersTABLE OF CONTENTS TABLE OF CONTENTSA.INSTALLATION SEQUENCE USING THIS MANUALUSING THIS MANUAL DANGERDANGER 1. PREINSTALLATIONPREINSTALLATION C. ACCESSIBILITY CLEARANCESThis boiler is certified as an indoor appliance. Do not install this boiler outdoors or locate where it will be exposed to freezing temperatures PREINSTALLATIONB.WALL HUNG BOILERS 2. BOILER SET-UPBOILER SET-UP A.GENERALB.OPERATING PARAMETERS 3. WATER PIPING AND CONTROLSWATER PIPING AND CONTROLS A.GENERALBoiler Figure 3.1 Piping Symbol KeyWATER PIPING AND CONTROLS Table 3.2 - Boiler Inputs and OutputsTable 3.3 - Flow Rate and Pressure Drop WATER PIPING AND CONTROLSFigure 3.2 Pinnacle Circulator Sizing Graph WATER PIPING AND CONTROLSD. SYSTEM PIPING E. FREEZE PROTECTIONWATER PIPING AND CONTROLS WATER PIPING AND CONTROLS WATER PIPING AND CONTROLS WATER PIPING AND CONTROLS WATER PIPING AND CONTROLS F.SPECIAL APPLICATIONS WATER PIPING AND CONTROLSFigure 3.8 Boiler in conjunction with a Chilled Water System WATER PIPING AND CONTROLSA . GENERAL 4. GAS PIPINGGAS PIPING C.GAS SUPPLY PIPING INSTALLATIONFigure 4.2 PI-80/PI-140/PI-199 GAS PIPINGD.GAS SUPPLY PIPING - OPERATION Figure 4.1 Gas Supply Piping - Sediment TrapE. MAIN GAS VALVE - OPERATION GAS PIPINGC.EXHAUST VENT / AIR INTAKE PIPE LOCATION VENTING, INLET AIR AND CONDENSATE5. VENTING, INLET AIR AND CONDENSATE A.GENERALTable 5.1 Fitting Equivalent Length Table VENTING, INLET AIR AND CONDENSATED.EXHAUST VENT AND INTAKE AIR PIPE SIZING Figure 5.2 Multiple Pinnacle Vent SpacingVENTING, INLET AIR AND CONDENSATE E.EXHAUST VENT AND AIR INTAKE PIPE INSTALLATIONFigure 5.3 PI-80, PI-140,and PI-199Sidewall VENTING, INLET AIR AND CONDENSATEFigure 5.7 PI-80, PI-140, PI-199Sidewall Venting with 3 Pipe 3 Vent Kit VENTING, INLET AIR AND CONDENSATEVenting with 3 Pipe VENTING, INLET AIR AND CONDENSATEFigure 5.11 PI-80, PI-140, PI-199Vertical Figure 5.13 PI-80, PI-140, PI-199VerticalH.BOILER REMOVAL FROM COMMON VENTING SYSTEM G.CONDENSATE DRAIN INSTALLATIONVENTING, INLET AIR AND CONDENSATE F.EXHAUST TAPPING FOR VENT SAMPLEB.SEQUENCE OF OPERATION 6. ELECTRICALELECTRICAL A.WIRINGELECTRICAL Figure 6.3 Boiler Control Board Wiring SchematicTable 6.1 Program Functions C.SAFETY INTERLOCKSELECTRICAL D.CONTROL FUNCTIONSStatus Table 6.4 Installer MenuELECTRICAL Table 6.3 Status MenuA.COMPLETING THE INSTALLATION 7. START-UPPROCEDURESSTART-UPPROCEDURES OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATINGSTART-UPPROCEDURES B.LIGHTING AND OPERATING PROCEDURESC.CHECK-OUTPROCEDURE START-UPPROCEDURESB. BOILER FAULT 8. TROUBLESHOOTINGTROUBLESHOOTING A. BOILER ERRORDescription TROUBLESHOOTINGFault CodeA.GENERAL WITH BOILER IN USE 9. MAINTENANCEMAINTENANCE DANGERGAS LEAKS MAINTENANCEDANGER SURE EXHAUST VENT IS NO LONGER BLOCKEDSURE EXHAUST VENT IS NO LONGER BLOCKED MAINTENANCEDANGER A. BOILER DIMENSIONS 10. BOILER DIMENSIONS & RATINGSBOILER DIMENSIONS & RATINGS Figure 10.2: PI-80/PI-140/PI-199Dimensions BOILER DIMENSIONS & RATINGSTable 10.1 Boiler Ratings BOILER DIMENSIONS & RATINGSREPAIR PARTS 11. REPAIR PARTSREPAIR PARTS B.P125 CONTROL BOARD QUICK REFERENCE WHAT’S NEW WITH THE P125 CONTROL BOARDA.ADVANTAGES OF THE P125 CONTROL BOARD WHAT’S NEW WITH THE P125 CONTROL BOARD Peerless Pinnacle Installation Operation & Maintenance ManualTO THE INSTALLER Qualified Service Agency