PROJECT LAY OUT

Keeping track of the outer and inner face of each workpiece and how the different parts mate with each other is very important.

Step 1 - Lay out the workpieces face down and label the inside faces with an “I” (Fig. N1). Step 2 - Label the corners “A”, “B”, “C”, and “D” (Fig. N2).

Step 3 - Label the tail boards (drawer sides) with a “T” (Fig. N3). Step 4 - Label the pin boards (drawer fronts) with a “P” (Fig. N4)

I

I I

I

N1

B

B

A

A

C

C

D

D

N2

TT

N3

DRAWERS

Tips for making drawers:

Tails (A) Fig. O1 are cut into the sides of the drawers, while pins (B) Fig. O1 are cut into the fronts and backs of drawers.

You can use either solid wood or plywood for the drawer bottoms (A) Fig. O2. Insert the bottoms in a groove along the bottom of the fronts and sides. Allow the drawer bottom to be free-floating (without glue) to allow for seasonal expansion and contraction.

The grooves can go all the way to the ends of the boards if the joints are half- blind dovetails. To accomplish this, position the groove so that it runs through one of the tails on the side (Fig. O2). You will have to stop the grooves on through dovetails or box joints before they reach the end of the board to prevent them from being seen (Figs. O5 and O6).

O1

 

03

 

 

 

B

A

P

P

N4

05

WRONG

WRONG

B

02

A

 

HALF-BLIND DOVETAILS

 

GROOVE ALIGNED WITH TAIL

 

04

HALF-BLIND DOVETAILS

GROOVE NOT ALIGNED WITH TAIL

RIGHT

06

WRONG

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Porter-Cable 4212 (29550) instruction manual Project LAY OUT, Drawers