Powermate PM0647001 manual Electric Start, Maintenance, Inspecting the Brushes

ELECTRIC START

This generator model is provided with both electric start and recoil start capabilities. The charger is a low amperage (1A) maintenance type charger. It will charge your battery as your generator runs. Avoid prolonged cranking, as it can damage the engine.

The battery provided is a nominal 12 volt sealed rechargeable lead-acid battery and can be operated in any position without leakage. It complies with non-spillable battery regulations. Its convenient size offers a 30% reduction over conventional batteries.

Length = 7.14 inches, Width = 3.03 inches, Height = 6.59

inches	Weight = 12.56 lbs
18AH Rating
UL Recognized
Battery Kit Parts List
Item	Description	Qty
A	Bolt, M5 x M12	2
B.	Nut 5MM	2
C.	Washer Flat M5	2

*All parts are standard parts at your local hardware store.

Note: Brand New Generators are shipped with the Battery Connections disconnected. The Positive and Negative Terminals must be connected to the Battery before the Electric Start Feature will work.

Initial Battery Connection - Refer to the Installation Instructions Below.

Battery Removal & Installation:

Removal: Remove the two screws holding down the battery tray cover. Remove the cover by lifting up on the front and pulling backward until the tabs clear the slots exposing the battery. Remove the nut and bolt from the negative and positive post, being careful not to short across the terminals. (Shorting the terminals together can cause sparks, damage to the battery or generator or even burns or explosions.) Always abide by the safety warnings provided with the battery.

•Do not short-circuit the battery terminals.

•Do not charge in a sealed container.

•Keep sparks, flame away.

Remove the battery from the tray and re-cycle and dispose of properly.

Installation: If the Battery Tray Cover is not already removed, remove it by taking out the two screws. Remove the cover. Hook up the new battery, or re-install the new battery, as follows. Connect the Red 10 Gauge wire to the positive (+) terminal and the Black 10 Gauge wire to the negative (-) terminal with the bolt and nut provided. Make sure all connections are tight. Terminals may need to be bent slightly after installing bolt and nut for best wire clearance under top cover. Install the battery tray cover with the two screws. Your battery is now connected and ready for use. Turn the start rocker switch to the on position and push the start switch to crank the engine. Note: Be sure Oil has been added to the engine as specified in the Owner's Manual.

MAINTENANCE

GENERATOR: Brushes

The brushes in the generator should be inspected once every year for chips and cracks. Brushes should be replaced when they are worn to 1/4 inch (7mm).

NOTE: Replace brushes in sets only, never separately.

INSPECTING THE BRUSHES:

1.Remove cover plate (R).

2.Remove 4 stator bolts (U) and endbell.

3.Remove screws holding the protective plate on the inside of the endbell.

4.Disconnect the green (-) or blue (+) brush wires from the tab.

5.Remove brush mounting screws (S).

6.Slide brushes (T) from holders.

7.Replace if worn to 1/4 inch (7mm).

8.Do not over tighten screws.

NOTE: Replace only with brushes specified in parts list. Other brushes may appear to be identical but may have completely different mechanical and electrical characteristics.

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