b.Attach a manometer to measure the gas pressure at the manual gas shutoff valve located just upstream of the gas train. Adjust gas train inlet pressure to the specified value (e.g. 14" W.C.), and tightly close the gas train manual shutoff valve closest to the burner.

c.Reattach the manometer to the gas train manual shutoff valve at the burner and record the measured gas pressure in inches of water column (W.C.). Measure gas pressure again after 15 minutes. If gas pressure has increased 0.5" W.C. or more, the gas leak must be isolated to one or more of the operating gas valves. (For example, a solenoid actuated gas shutoff valve.) After any leaking valve is replaced, the reassembled gas train must be leak tested again before start-up is attempted.

5.Remove enclosure panel cover on the appliance to expose control circuit. A wiring diagram, included in this packet, will show the controls used in our circuitry.

6.Visually check that all components are intact and no damage has occurred during transit.

7.Check all connections within the control cabinet. A loose connection could cause intermittent shutdowns.

8.All burners will use a hot surface igniter (HSI) as the ignition source. They may use a single gas pressure regulator and valves, valve regulator combinations or multiple gas trains.

9.Connect a test meter to the control for reading the flame response signal.

NOTE: Some flame controls read the flame signal in micro amps and some in volts DC.

10.CAUTION: Be sure the tank is filled with water. Dry firing can destroy the appliance.

11.Check the inlet gas pressure before start-up, using a manometer or a 0 to 28" W.C. pressure gauge for inlet gas pressure. (This is the pressure measured before all components in the gas train.) This manometer must stay connected throughout the testing, as the inlet pressure must be monitored during the firing of the burner. Record static pressure; it must not exceed 14" W.C. Pressures above this could cause damage to the diaphragm in the gas valve or pressure regulator.

12.Connect a second manometer to the manifold test port at the shutoff valve closest to the burner.

13.Turn-off main gas shutoff valve.

14.Disable or jumper out any BMS/BAS control interface to allow independent setup and adjustment of each water heater.

15.Turn unit on using the rocker switch on the front of the control enclosure assembly. When the burner fails to light, the flame control will lockout.

Start the burner in Low Fire (Burner combustion must be optimized at both Low and High Fire). To set the TempTrac control for manual modulation output:

−Push and hold the EXT key for more than 3 seconds. The LED switches ON and the PS4 parameter is displayed in the upper display, while the PAS label is shown in the lower display.

−Release the key, and insert the password: 3-2-1. The value of the modulation parameter PS4 will be displayed in the lower display. (nu) stands for not used. Return to this condition for automatic operation.

−To adjust modulation manually, push the SET key, the value starts flashing. Then use UP or DOWN keys to modify it. 100 = High Fire; 0 = Low Fire.

−To exit, press SET + UP or wait 30s without pressing any key.

NOTE: After a modification, it will be possible to enter the Modulation output setting without entering the password for 10min. After this time you will be asked for the password again.

16.Turn-on main gas shutoff valve.

17.If the operating control switches are closed, the burner blower should come on and pre-purge begins.

18.If nothing happens, check for a lockout condition and reset it by pushing the flame safeguard reset button. Some safety devices are wired in the operating circuit and may not indicate alarm. If no indication of alarm exists, check gas pressure switches, electronic low water cutoffs (if equipped) and temperature limits.

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PV500-46U 06/12

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PVI Industries 180, 150 manual Turn-on main gas shutoff valve
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150, 180 specifications

PVI Industries has established itself as a prominent manufacturer in the water heating industry, particularly known for its range of commercial water heaters. Among their well-regarded products is the PVI Industries 150,180, a robust unit engineered to meet the demanding needs of various commercial applications.

The PVI Industries 150,180 is designed to deliver high-efficiency performance, catering primarily to large-scale operations such as hotels, hospitals, and other facilities that require a constant supply of hot water. The unit boasts impressive heating capacity, enabling it to serve multiple points of use simultaneously. With a focus on reliability and durability, the construction of the 150,180 incorporates high-quality materials that ensure longevity even in the most challenging environments.

One of the standout features of the PVI 150,180 is its advanced heating technology. The unit utilizes a state-of-the-art gas-fired burner system, which not only ensures rapid heating but also maximizes energy efficiency. This attention to energy performance is crucial for businesses aiming to reduce operational costs and minimize their environmental impact. Furthermore, the unit supports a range of fuel types, including natural gas and propane, providing flexibility for different regional needs and preferences.

From a technological standpoint, the PVI Industries 150,180 includes an intuitive control system that allows users to monitor and adjust settings easily. This sophisticated interface provides real-time data on water temperature, operational status, and maintenance alerts, significantly enhancing user experience and system management.

Safety features are paramount in PVI’s design philosophy. The 150,180 comes equipped with multiple safety mechanisms, including a high-temperature limit switch and a pressure relief valve, ensuring safe operation and compliance with strict industry regulations.

In terms of installation, the PVI Industries 150,180 is engineered with versatility in mind. It can be installed in various configurations, making it adaptable to the spatial constraints of any facility. Maintenance is straightforward, with accessible components designed to reduce downtime and service costs.

Overall, the PVI Industries 150,180 represents a leading choice for commercial water heating solutions, characterized by its efficiency, reliability, and advanced technology, meeting the diverse needs of modern businesses while upholding the highest standards of safety and performance.
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