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PVI Industries
180, 150 manual Alternate Gas Train Illustration, PV500-46U06/12
Models:
150
180
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Troubleshooting
Specifications
Install
Error codes
Replacement Parts
Maintenance
Problem
Burner Assembly
14.5Startup Procedure
Fault Mode
Page 32
Image 32
Gas Train Illustration
(Optional components may not be shown)
Alternate Gas Train Illustration
(Optional components may not be shown)
32
PV500-46U
06/12
Page 31
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Page 32
Image 32
Page 31
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Contents
PV500-46U06/12
INSTALLATION & MAINTENANCE MANUAL
POWER VT PLUS WATER HEATER
TABLE OF CONTENTS 1.Safety Considerations
2.Standard Features and Equipment
4.Water Heater Installation
3.Product Descriptions
10.Operating and Safety Controls
15.Troubleshooting Guide 16.Replacement Parts
17.Periodic Maintenance
18.Recommended Maintenance Schedule
PV500-46U06/12
1 SAFETY CONSIDERATIONS
PRODUCT SAFETY INFORMATION
HOMES FOR THE MENTALLY HANDICAPPED
HOMES FOR THE PHYSICALLY HANDICAPPED
HOSPITALS AND NURSING HOMES
ELDER CARE FACILITIES AND REST HOMES
2 STANDARD FEATURES AND EQUIPMENT 2.1Performance
2.2Pressure Vessel
2.3Heat Exchanger
2.4Codes And Standards
250 SERIES
PV500-46U06/12
300 SERIES
PV500-46U06/12
4 WATER HEATER INSTALLATION
4.1Checking Equipment Before You Install
4.2Codes
4.3Electrical Requirements
4.5Service Clearances
4.6Clearances To Combustible Surfaces
5 GENERAL PIPING GUIDELINES
5.1Inlet and Outlet Connections
SINGLE WATER PIPING
PV500-46U06/12
PV500-46U06/12
TWO WATER HEATERS WITH REVERSE RETURN PIPING
6CONDENSATE DRAIN, TRAP & DISPOSAL
PV500-46U06/12
6.1Condensate Neutralization System optional
Optional Condensate Neutralization System
SINGLE UNIT INSTALLATION SUGGESTED PIPE SIZE
7GAS SUPPLY AND PIPING
7.1Gas Train and Controls Certification
7.2Gas Control Trains
MULTIPLE UNIT INSTALLATIONS GAS PIPING SIZE CHART
Nominal Iron
Length of Pipe in Straight Feet
Inches
8COMBUSTION AND VENTILATION AIR
8.1Equipment Located In Confined Spaces
∙All Air From Outdoors
∙All Air From Inside The Building
Remote Air Duct Specifications
Duct Fitting Equivalent Length
Duct Pipe
6” Duct
9.1Venting the Power VT Plus “SANI” models
9.2Venting the Power VT Plus
9 VENTING
Maximum Category IV Vent Equivalent Length
Venting Specifications
Volume cfm
Vent Fitting Equivalent Length
Vent Pipe
PV500-46U06/12
9.5Vertical or Horizontal Vent Termination
9.6Combining Category IV Vents
10OPERATING AND SAFETY CONTROLS
10.1Temperature and Pressure Relief Valves
10.2Operating Temperature Control
Conventional Venting
10.3High Water Temperature Limit Control
10.4Cathodic Protection
10.5Electronic Low Water Cut-OffOptional
PV500-46U06/12
11 TEMPTRAC ELECTRONIC CONTROLLER PANEL
11.1Principle Of Operation
11.2Lower LED Readout
11.3Upper LED Readout
11.5To View The Setpoint
11.6To Change The Setpoint
11.7To Change Other Parameters
PV500-46U06/12
11.8LED Display Alarm Messages
ALARM
RESULTS OF ALARM CONDITION
CAUSE
REMOTE CONNECTIONS - TERMINAL STRIP
12.1
12.2
Required To Activate The Terminals
PV500-46U06/12
7.Loss of Flame Signal
13SEQUENCE OF OPERATION 1.Incoming 120VAC
PV500-46U06/12
FAULT MODE
LED INDICATION
14.5Startup Procedure
14 INITIAL STARTUP
14.1Initial Startup Requirements
14.2Tools and Instrumentation Required
PV500-46U06/12
13.Turn-offmain gas shutoff valve
16.Turn-onmain gas shutoff valve
Burner Combustion Adjustment
PV500-46U06/12
Gas Train Illustration
Alternate Gas Train Illustration
PV500-46U06/12
Optional components may not be shown
15 TROUBLESHOOTING GUIDE
Problem
Probable Cause
Corrective Action
PV500-46U06/12
REPLACEMENT PARTS
16 REPLACEMENT PARTS
16.1 Control Panel
PV500-46U06/12
Contact factory for more information
16.2Control Panel Components
Optional components may not be included
PV500-46U06/12
PV500-46U06/12
16.3 Burner Assembly
Optional components may or may not be shown
16.4Burner Assembly Components
BURNER ASSEMBLY COMPONENTS
Optional components may not be included
Item No
PV500-46U06/12
BURNER GAS TRAIN COMPONENTS
Contact factory for more information
17PERIODIC MAINTENANCE
PV500-46U06/12
6.The combustion air filter should be replaced every six months. If filter blockage becomes excessive the filter safety switch will not allow the burner to fire. To avoid nuisance shutdown in dirty environments, check and replace filter more frequently
PV500-46U06/12
18RECOMMENDED MAINTENANCE SCHEDULE
1.Annual Maintenance
3.Monthly Maintenance
4.Daily Maintenance
PV500-46U06/12
PV500-46U06/12