Fig. 16: Typical Main Burner Flame

Fig. 17: Pilot Burner Flame (STG Pilot Units)

Normal Inspection Procedures

First and third month after initial start up and then on an annual basis. If problems are found, refer to Trouble Shooting Guide for additional directions.

1.Remove top of heater and inspect heat exchanger for soot and examine venting system.

2.Remove rear header and inspect for scale deposits.

*3. Inspect pilot and main burner flame and firing rate.

*4. Inspect and operate all controls and gas valve.

*5. Visually inspect system for water leaks.

*6. a. Oil pump motor and bearing assembly, if oil cups are provided.

b.Disconnect pump from header and check con- dition of pump impeller. Check condition of bearing by attempting to move impeller from side to side. Replace any parts showing wear.

c.Check pump coupler for wear and vibration.

7.Check flow switch paddle (if provided).

8.Clean room air intake openings to assure ade- quate flow of combustion and ventilation air.

9.Keep heater area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

*Should be checked monthly. (Takes approximately 15 minutes).

Procedure for Cleaning Flue Gas Passage Ways

Soot will clog areas behind fins and eventually cause tube failure. Any sign of soot at base of burners or around outer jacket indicates a need for cleaning.

1.Lift off draft hood and flue collector by removing bolts and screws.

2.Remove "V" baffles from heat exchanger.

3.Remove burner tray, see Burner Drawer Removal.

4.Take garden hose and wash heat exchanger, mak- ing sure soot is removed from between fins. (Avoid excessive water against refractory).

5.Reassemble; when heater is fired, some steam will form from wet refractory, which is normal.

NOTE: In extreme cases it may be necessary to remove the heat exchanger completely for cleaning. The simplest method is steam cleaning at a local car wash.

CAUTION: Soot is combustible. Exercise extreme care. Do not wire brush.

Burner Drawer Removal

1.Shut off power and gas supply to the heater. Disconnect union(s) and pilot tubing when present; then loosen and remove burner hold down screws.

2.Disconnect wires at gas valve and slide burner drawer out.

Main Burner and Orifice Removal

1. Remove screws and burner hold down bracket.

NOTE: If the heat exchanger is sooted badly, the burner hold down bracket and spacer can become distorted from direct flame impingement and this usually necessitates replacement of these parts.

2.Lift burners from slotted spacer and slide from ori- fices. Clean with a wire brush.

3.Orifices usually do not need to be replaced. To clean, run either copper wire or wood through ori- fice. Do not enlarge hole. To remove orifice, use a socket wrench and remove the manifold. DO NOT overtighten when reinstalling.

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Raypak 0195A, 0135A Normal Inspection Procedures, Procedure for Cleaning Flue Gas Passage Ways, Burner Drawer Removal
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0090A, 0135A, 0195A specifications

Raypak is a leading manufacturer in the pool and spa industry, known for its reliable and innovative heating solutions. Among its product line, the Raypak 0090A, 0135A, and 0195A are notable models that stand out for their efficiency, durability, and advanced technology.

The Raypak 0090A is ideal for residential pools, offering a heat output of 90,000 BTU per hour. It utilizes a copper heat exchanger, which provides efficient heat transfer and is resistant to corrosion, making it perfect for chlorinated pools. This model features a digital thermostat that enhances user control, allowing for precise temperature settings. Additionally, the 0090A is compatible with both natural gas and propane, providing flexibility depending on user preference.

The Raypak 0135A, with its 135,000 BTU output, is designed for larger residential pools or smaller commercial applications. This model employs advanced energy-efficient technology, helping to reduce operational costs while maintaining optimal heating performance. One of the key features of the 0135A is its built-in electronic ignition system, which improves reliability and eliminates the need for a standing pilot, enhancing safety and efficiency. The unit's compact design allows it to fit in tight spaces while still providing robust heating capabilities.

The Raypak 0195A is the most powerful of the trio, delivering 195,000 BTU, making it suitable for larger pool setups and high-demand environments. It also uses a copper heat exchanger, ensuring excellent heat retention and durability against corrosion. The 0195A is equipped with an easy-to-use digital display, offering intuitive controls for temperature adjustments and operational monitoring. This model also incorporates a high-tech air intake design, which maximizes airflow and reduces energy consumption.

All three models are designed for outdoor installation and possess weather-resistant features, ensuring longevity and reliability through various environmental conditions. Additionally, they are equipped with easy access service panels for maintenance, ensuring that servicing is efficient and straightforward.

In summary, Raypak's 0090A, 0135A, and 0195A models are designed to meet diverse heating needs with advanced technology, energy efficiency, and robust construction, making them excellent choices for anyone looking to enhance their pool experience.
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