Raypak RP2100, P-R405A Burner Drawer Removal, GAS Valve Removal, Main Burner and Orifice Removal

Models: C-R185A P-R405A RP2100

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ADDENDA: LOW NOX HEATERS (CONTINUED)

Fig # 9362

LOW NOx BURNER TRAY ASSEMBLY

BURNER DRAWER REMOVAL

1.Shut off main electrical power switch to heater.

2.Shut off gas upstream of heater.

3.Remove front door.

4.Disconnect gas line from gas valve.

5.Remove (2) screws that mount burner tray to the base of the unit, and (2) screws that secure gas valve to jacket.

6.Disconnect wires that terminate at gas valve.

7.Unscrew (4) screws that secure the control box.

8.Disconnect pilot wire from the ignition module.

9.Disconnect wire harness from the combustion blower.

10.Carefully slide out the burner tray assembly.

11.Reverse above procedure to reinstall.

GAS VALVE REMOVAL

1.Remove burner drawer. See burner removal procedure.

2.Disconnect, pilot tubing from gas valve.

3.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

4.Reverse above procedure to re-install.

MAIN BURNER AND ORIFICE REMOVAL

1.Remove burner drawer. See burner drawer removal procedure.

2.Remove pilot. See pilot removal procedure.

3.Remove (8) total screws from the hold down brack- ets, front and rear of tray.

4.Remove (8) total screws from the left and right sides of the Manifold assembly. Detach the manifold as- sembly from the burner tray assembly.

5.Remove burners by raising the bracket on the back end of the burners up and out of their slots.

6.Use a long 9/16” socket wrench to remove orifices from the gas manifold.

7.Reverse above procedure to re-install.

Fig # 9363

IIDPILOT

PILOT REMOVAL

1.Disconnect pilot tubing from gas valve.

2.Remove (4) screws from control box. Open the control box.

3.Remove the pilot wire from the ignition wire.

4.Remove (2) screws that mount the pilot bracket to the air manifold assembly.

5.Pull the pilot bracket slightly, then drop and pull downwards and outwards.

6.Reverse above procedure to re-install. Make sure the pilot bracket is all the way up on the pilot side, see drawing below.

Fig# 9368

COMBUSTION FAN REMOVAL

1.Remove burner drawer. See burner drawer removal procedure.

2.Remove (4) screws the mount the combustion blower to the manifold assembly.

3.Reverse above procedure to re-install.

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Raypak RP2100, P-R405A, C-R185A Burner Drawer Removal, GAS Valve Removal, Main Burner and Orifice Removal, Pilot Removal