Saab 9-3 M03 installation instructions 37 35 28, Tightening torque 9 Nm 6.5 lbf ft, F920A017

Models: 9-3 M03

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27Fit the hose clips (including the old clip) onto the new coolant hoses. Connect the hose/pipe assembly between the thermostat housing con- nection and the heat exchanger connection nearest to the expansion tank. Do not screw the assembly to the bulkhead.

31Protect the suspension turret and from above manoeuvre the heater into place on its mount- ing.

Note

The connector mounting can be bent slightly to facilitate assembly.

Important

The heat shield on the hose should be slid towards the thermostat housing so that the hose clip fits into the cut-out in the heat shield.

28 Connect the other coolant hose to the heat exchanger connection.

29 Remove the control valve (APC valve) and remove the crankcase ventilation hose from the turbo compressor.

30Remove the plugs from the heater inlet and out- let ports. Push aside the cable tie holding the heater connector and detach the connector from its mounting on the heater.

Tightening torque 9 Nm (6.5 lbf ft)

Bend the connector mounting back into its orig- inal shape.

32Fit the connector into its mounting and reposi- tion the cable tie around the connector.

33Connect the lower coolant hose to the heater and tighten the hose clip.

34Connect the upper coolant hose to the heater and tighten the hose clip.

35Attach the coolant pipe mounting to the brake pipe cover plate on the bulkhead.

36Connect the crankcase ventilation hose to the turbo compressor and fit the control valve (APC valve)

37Connect the inlet hose of the heater to the fixing in the hole in the longitudinal frame member.

Important

Check that the drainage hose is free from the intake hose. If the wiring harness channel on the heater is severely bent the drainage can be affect- ed.

Saab 9-3 M03-

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Saab 9-3 M03 installation instructions 37 35 28, Tightening torque 9 Nm 6.5 lbf ft, F920A017