Saab 9-3 M03 14 15 37mm, 94mm, Tightening torque 4 Nm 3 lbf ft, Tightening torque 24 Nm 18 lbf ft

Models: 9-3 M03

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7Unplug the connector at the front of the fuel tank and detach the wiring harness from its mounting.

8Place a pillar jack under the fuel tank and undo the tank mounting straps.

9Separate the fuel lines using tool 83 95 261 and plug the fuel line tank connections in order to prevent fuel spill.

10Remove the filler pipe hose from the fuel tank.

11Carefully lower the fuel tank until the joint in the carbon filter vent hose becomes accessible. Separate the joint in the carbon filter vent hose and the joint in the fuel filler vent hose.

12Lower the fuel tank completely and lift away to a work bench.

13Mark the position of the hole where the heater fuel pipe is to be inserted.

14Drill a 10.5 mm hole in the tank.

Important

Be careful to prevent drill swarf from falling into the tank.

15Push the fuel pipe into the tank until the seal locates against the tank and fasten the pipe to the other fuel lines with a cable tie on each side of the fuel line holder.

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37mm

94mm

F920A015

16Remove the hose which is connected to the fuel filler pipe ( the hose clip must be split with a saw) and fit the hose from the set.

Tightening torque 4 Nm (3 lbf ft)

17Place the fuel tank on a pillar jack, lift the tank slightly and connect the fuel filler vent hose. Lift the fuel tank completely and connect the remaining fuel lines.

18Fit the fuel tank mounting straps.

Tightening torque 24 Nm (18 lbf ft)

19Plug in the connector at the front of the fuel tank and fit the wiring harness into its mounting.

20Fit the drain plug in the bottom of the coolant pump.

21Lower the vehicle until it is just over the floor.

Saab 9-3 M03-

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Saab 9-3 M03 installation instructions 14 15 37mm, 94mm, Tightening torque 4 Nm 3 lbf ft, Tightening torque 24 Nm 18 lbf ft