Shindaiwa 80732 Spark Arrester Screen Maintenance, hourMaintenance, Gearcase Lubrication, English

Models: PB2500 80732

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Spark Arrester Screen Maintenance.

Spark Arrester Screen Maintenance.

If the engine becomes sluggish and low on power, check and clean the spark arrester screen.

WARNING!

BURN DANGER! The engine will become very hot during normal operation. Let engine cool before servicing.

WARNING!

Never operate the unit with a dam- aged or missing muffler or spark arrester! Operating with a missing or damaged spark arrester is a fire hazard and could also damage your hearing.

1.

With a 3 mm hex wrench remove the

 

4 engine cover screws and the engine

 

cover. See Figure 28.

2.

With a 4 mm hex wrench remove the

Cover

Engine Cover

Screws

Muffler

Muffler

Gasket

Muffler

Bolts

 

 

Spark Arrester

 

 

Screen

 

PB2500.20

Spark Arrester

 

Cover

 

 

Figure 28

 

Cover Screws

ENGLISH

3 muffler bolts and the muffler.

See Figure 28.

3. With a small flat bladed screwdriver

remove the 2 screws holding the

spark arrester screen and cover to

the muffler. See Figure 28.

4.Remove the screen and clean it with a stiff bristle brush.

5.Inspect the cylinder exhaust port for any carbon buildup.

6.Reassemble the spark arrester, muffler and engine cover in the reverse order of disassembly.

IMPORTANT!

If you note excessive carbon buildup, consult with an authorized Shindaiwa servicing dealer.

300-hour Maintenance

Gearcase Lubrication

The gearcase should be filled with 60 cc (2.0 fl.oz.) of Mobil SHC634 Synthetic Gear Oil. A maximum of 75-80 cc can be used, but never to exceed 80 cc. Opera- tion with excessive oil level will result in high operating temperatures. Do not

overfill!

PB2500.21

Figure 29

Replacing the gearcase oil

WARNING!

BURN DANGER! The gearcase will be extremely hot after use!

1.Disconnect spark plug wire at engine.

2.Remove the LH Drum and axle assembly (as viewed from the operat- ing position). Wipe the sideplate clean and remove four screws (it is not necessary to remove the gearcase from the outer tube).

3.Turn gearcase side plate to break the seal and lift the plate from the gear- case. See Figure 29.

NOTE:

It may be necessary to use a heat gun to soften the sealer material.

4.Turn the gearcase to the LH side and allow all used gearcase oil to drain into a small container and properly dispose of as in accordance with your local regulations.

5.Place the gearcase on the RH side and supported so the outer tube is parallel to the ground. Refill the gearcase with 60 cc (2.0 fl.oz) of Mobil SHC634 Synthetic Gear Oil to the bottom of the chamfer on the output gear. The

Fill to

this level

PB2500.22

Figure 30

correct oil depth is 5/8" (15.5 mm). See Figure 30. DO NOT OVERFILL!

6.Inspect the sideplate for damage and clean off all remaining liquid gasket material with brake cleaner or acetone. Coat the outer sealing flange of the sideplate with Loctite Ultragrey Silicon Sealant or Threebond No. 1104 Liquid Gasket.

7.Replace the cover and install the four sideplate screws. Tighten securely.

8.Reinstall the drum and axle assembly per the sweeper assembly instructions. See page 9.

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Shindaiwa 80732, PB2500 manual Spark Arrester Screen Maintenance, hourMaintenance, Gearcase Lubrication, overfill, English