For Machines Mfg. Since 8/09

T R O U B L E S H O O T I N G

Model SB1021/SB1022

Symptom

Possible Cause

Possible Solution

Blade dulls

1.

Blade is improperly broken in.

1.

Replace blade, and complete blade break in

prematurely, or

 

 

 

procedure.

metal sticking to

2.

The blade gullets are loading up

2.

Use a blade that has larger gullets to carry out

the blade.

 

with chips.

 

material.

 

 

 

3.The blade TPI is too fine for the 3. Use a coarser-tooth blade, adjust feed rate, adjust

 

 

thick workpiece, and the teeth load

 

blade speed, make sure the brush is working.

 

 

up and overheat.

 

 

 

4.

The workpiece has hard spots,

4.

Replace the blade with a special blade for cutting

 

 

welds, or scale.

 

hardened materials.

 

 

 

 

 

Loud, repetitious

1.

Pulley set screws or keys are

1.

Inspect keys and set screws. Replace or tighten if

noise coming from

 

missing or loose.

 

necessary.

machine.

2.

Motor fan is hitting the cover.

2.

Adjust fan cover mounting position, tighten fan, or

 

 

 

 

 

shim fan cover.

 

3.

V-belts are defective.

3.

Replace V-belts.

 

 

 

 

 

 

 

 

 

 

Ticking sound

1.

Blade weld contacting blade guides.

1.

Grind blade weld down smaller.

when the saw is

2.

Blade weld may be failing.

2.

Cut and reweld the blade, or replace the blade.

running.

 

 

 

 

 

 

 

 

 

Blade wears on

1.

The blade guides are worn or mis-

1.

Re-adjust or replace the blade guides.

one side or shows

 

adjusted.

 

 

overheating.

2.

The blade support is inadequate.

2.

Tighten the blade guide as close to the workpiece as

 

 

 

 

 

possible.

3.Wheels are not coplanar.3. Adjust wheels so they are parallel and aligned.

 

4.

Dull or incorrect blade.

4.

Replace blade.

 

5.

Blade is bell-mouthed.

5.

Install new blade.

 

 

 

 

 

 

 

 

 

 

Vibration when

1.

Loose or damaged blade.

1.

Tighten or replace blade.

operating or

2.

Worn wheel bearing.

2.

Check/replace wheel bearing.

cutting.

 

 

 

 

3.Wheels are not coplanar.3. Adjust wheels so they are parallel and aligned.

4.

Wheel tires worn or incorrectly

4.

Replace or dress rubber tires.

 

installed.

 

 

5.

Bent or dull blade.

5.

Replace blade.

6.

Wheels out of balance.

6.

Replace wheels.

7.

Loose machine component.

7.

Tighten loose component.

8.

Belt has a high spot.

8.

Replace/adjust the V-belt.

9.Bandsaw blade wheel is bent or out 9. Check and replace for bad wheel or bearing. of balance.

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Southbend SB1022, SB1021 manual Troubleshooting