Identiﬁcation, Oper ation | Southbend SB1022, SB1021 manual

For Machines Mfg. Since 8/09

I N T R O D U C T I O N

Model SB1021/SB1022

Identiﬁcation

	Blade Tension Handwheel
Operation		Guide Post
Controls		Elevation Knob

Work

LampElectrical

Control Box

Welding

Area

Air Blower

Blade

Shear

Table

Grinder

Table Trunnions

Variable Speed

Handwheel

Front View

Rear View

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.

Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.

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Southbend SB1022, SB1021 manual Identiﬁcation, Oper ation

Contents

Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Capabilities FeaturesAbout This Machine Oper ation Identiﬁcation Machine Speciﬁcations Machine Speciﬁcations Cutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Cutting Bandsaw Safety Unpacking Preparation OverviewThings Youll Need Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete Floors SB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power Source To test run your machine Test Run Operation Overview Variable speed handwheel Controls Blade Terminology Blade SelectionBlade Length Blade Width Tooth Type Tooth Set To select the correct blade pitch Blade Pitch TPI Blade Tensioning Blade ChangesTo replace the blade To correctly tension the blade Blade Care & Break-In Blade BreakageBlade Care Blade Break-In Chip Inspection Chart Blade Speed Chart To properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post ⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backward Above 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Dressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication Lubrication Dressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tires Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zero To align the guide post Guide Post Alignment Pinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlash Symptom Possible Cause Possible Solution Troubleshooting Blade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring Overview Welding Unit SB1021/2 Control Panel & Welding Unit Electrical Panel SB1021 110V Electrical Panel, Motor & Cord SB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power Transformer Lower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts List Upper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical Cabinet Welder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine Labels Warranty #TRCRBLTSJB12079