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Star Micronics TUP400 53 , 1-1-2.Parts List, Printer Assembly TUP412/452/482

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1 01903059 SCREW TR 3-5 FL 3 S

2 *1 01903077 SCREW TAT 3-5 CT-FL 43 S

#1 01903101 SCREW TAT 3-6 CT-FL 43 S

3 30721610 CUTTER CABLE UNIT TUP4 1 TUP452VER.1/482VER.1

4 32000050 FRAME R TUP4 1

5 32002211 BOTTOM FRAME TUP4 1

6 32005120 PAPER FRAME L TUP4 1

7 32041130 SNOUT HOLDER L TUP4 1 TUP482

8 32041140 SNOUT HOLDER R TUP4 1 TUP482

9 02040402 FLANGED NUT NHW4 1 S

10 31303211 ARM SHAFT TUP4 1

11 32000060 FRAME L TUP4 1

12 37427400 TRANSIT BOARD UNIT TUP4 1 S

13 30510510 SPRING E050-035-0235 2 S

14 32003211 FRONT FRAME TUP4 1

15 32005020 CUSHION FRAME L TUP4 1

16 *1 33390010 CUSHION SHAFT TUP4 2

#1 33390011 CUSHION SHAFT TUP4 2

17 83390020 ROLL PAPER SHAFT SP312 1

18 37422500 PUSH SWITCH UNIT TUP4 1

19 04991401 SCREW DBLC-J25SAF 2 RS232,RS422 S

20 32003020 REAR PLATE TUP4 1

21 37407800 RS232C IF BOARD UNIT TSP4 1 RS232 VER.1

#1 37427620 INTERFACE BOARD R232 UNIT T4V2 1 RS232 VER.2, TUP400Z

37407810 RS422 IF BOARD UNIT TSP4 1 RS422

37407820 PARALLEL IF BOARD UNIT TSP4 1 PARALLEL VER.1

#1 37427610 INTERFACE BOARD PARA UNIT T4V2 1 PARA. VER.2, TUP400Z

22 37420310 PAPER FRAME R UNIT TUP4 1

23 37420510 COVER FRAME UNIT TUP4 1

24 37427000 MAIN LOGIC BOARD UNIT TUP4 1 TUP400 VER.1 S

37427030 MAIN LOGIC BOARD UNIT T4V2 1 TUP400 VER.2 S

#3 37427050 MAIN LOGIC BOARD UNIT T4Z 1 TUP400Z S

25 37427300 NE BOARD UNIT TUP4 1 S

26 #4 38405010 TMP412-24N 1 TUP412 S

#4 38405020 TMP412Z-24N 1 TUP412Z S

38405400 TMP452W-24N 1 TUP452/482 S

#3 38405420 TMP452ZW-24N 1 TUP452Z/482Z S

27 01903090 SCREW TAT 3-8 CT-FL 2 TUP482 S

28 33490210 ARM TUP4 1

29 32005311 MECHANISM FRAME TUP4 1

30 32005010 CUSHION FRAME R TUP4 1

31 82020361 ROM COVER SP312 1

32 30093010 ESD GUARD SHEET TUP4 1

33 09990713 FERRITE CORE TFC-16-8-16 1

34 30721650 POWER CABLE UNIT TUP4 1

35 38511201 PR112-24 1 TUP482

36 32021010 SERIAL IF PLATE TSP4 1 RS232,RS422

32021110 PARALLEL IF PLATE TSP4 1 PARALLEL

37 #1 30091010 TENSION SHEET TSP2 1

38 #1 30992010 DISCHARGE BRUSH T4V2 1 TUP482 VER.2

39 #1 30992020 DISCHARGE SHEET T4V2 1 TUP482 VER.2

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Printer Assembly TUP412/452/4821-1-2.Parts List

Contents

Main Page INTRODUCTION Page Page Page 1. General Specifications Page Page 6 Fig. 1-1-c External Dimensions (TUP482) 493 Unit : mm 120 7 Unit : mm Fig. 1-1-d External Dimensions (TUP482) Page Page 2. External Appearance Page 3. DIP-Switch Settings Baud 1-1 1-2 2400BPS OFF OFF DIP switch #2 (4 bits): 4. Print-Density Adjustment 5. Sensor Adjustment 6. HEX Dump Mode/Test Print 7. Changing the Interface Board CHAPTER 2 THEORY OF OPERATION Page 21 Fig. 2-1 Block Diagram 1. Block Diagram 24V (8) The following is the block diagram for this printer. (8) (1) Main Logic Board (2) Interface board (3) Near-end sensor board (4) RESUME Switch (5) Printer Mechanism 2. Main Logic Board 24 2-1-2. RS-422A Interface RS-422A Interface Board Main Logic Board CPU Gate Array Fig. 2-4 Parallel Interface 2-2. Editing and Printing Page 2-3. Feed-Motor Drive Circuit 2-4. Power-On Reset Circuit 2-5. +5V Line Voltage Detector Circuit 3. Printer Mechanism 3-1. Thermal Head 3-2. Paper-Feed Mechanism 3-3. Sensor Page Page CHAPTER 3 PARTS REPLACEMENT AND RELATED ADJUSTMENTS Note: The printer has no adjustable parts. Page 1. Presenter (TUP482) Presenter (TUP492) 2. Cutter (TUP452 and TUP482) Cutter (TUP492) 3. Printer Mechanism 4. Main Logic Board 5. Print Head Unit 6. Feed Motor Assembly 7. Sensor Unit Old Type New Type Page Page Page 1. Maintenance 1-1. Cleaning 1-2. Checks 2. Lubrication 2-1. Lubricants 2-2. Application Method 2-3. Lubrication Points 47 Fig. 4-1 Lubrication Points ( Printer Mechanism ) Page CHAPTER 5 PARTS LIST 50 1. Printer Assembly 1-1. TUP412/452/482 1-1-1.Disassembly Drawing A. TUP412 51 B. TUP452 52 C. TUP482 53 1-1-2.Parts List Printer Assembly TUP412/452/482 54 1-2. TUP492 1-2-1.Disassembly Drawing 55 1-2-2.Parts List Printer Assembly TUP492 56 2. Printer Mechanism C D BA 2-1. TMP412/452 57 B. TMP452 C D BA 58 2-1-2.Parts List Printer Mechanism TMP412/452 59 2-2. TMP492W-24N C D BA 2-2-1.Disassembly Drawing 60 2-2-2.Parts List Printer Mechanism TMP492W-24N 61 3. Presenter-Assembly 3-1. PR112-24 3-1-1.Disassembly Drawing 62 Presenter-Assembly PR112-24 3-1-2.Parts List 63 3-2. PR242-24 3-2-1.Disassembly Drawing 64 3-2-2.Parts List Presenter-Assembly PR242-24 65 4. Wiring Scheme of Printer 4-1. RS232 Interface Type RS232C I/F BOARD 66 4-2. RS422A Interface Type RS422A I/F BOARD 67 4-3. Parallel Interface Type PARALLEL I/F BOARD 68 5. Main Logic Board (TUP400 Ver.1) C A B 69 B D A 70 D C BZ + 71 D C B 5-2. Parts List 72 73 74 Page Page Page Page Page Page 81 6-3. Parts List 82 83 84 7. RS-232C Interface Board (Ver. 1) 7-1. Circuit Diagram 7-2. Parts List 85 RS-232C Interface Board (Ver. 1) Page 87 8-2. Component Layout 8-3. Parts List RS-232C Interface Board (Ver.2) Page Page 90 9-2. Component Layout 9-3. Parts List RS-422A International Board 91 10. Parallel Interface Board (Ver. 1) 10-1. Circuit Diagram 10-2. Parts List 92 Parallel Interface Board (Ver. 1) Page 94 11-2. Component Layout 11-3. Parts List Parallel Interface Board (Ver.2) 95 12. Near-End Sensor Board 12-1. Circuit Diagram 12-2. Parts List 96 13. Paper-End Sensor Board DRWG.NO. REV. PARTS NO. PARTS NAME QTY REMARKS RANK 13-1. Circuit Diagram 13-2. Parts List 97 14. Transit Board DRWG.NO. REV. PARTS NO. PARTS NAME QTY REMARKS RANK 14-1. Circuit Diagram 14-2. Parts List 98 15. Presenter Sensor Board 15-1. Circuit Diagram 15-2. Parts List Distributed by