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Star Micronics TUP400 58 , 2-1-2.Parts List, Printer Mechanism TMP412/452

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1 NPN FRAME ASSY TMP4 1 TMP412/452W

NPN FRAME ASSY TMP4Z 1 TMP412Z/452WZ

1-1 37412300 PF MOTOR ASSY TMP4 1 TMP412/452W S

#3 37412310 PF MOTOR ASSY TMP4Z 1 TMP412Z/452ZW S

1-2 87340390 HEAD DETECTOR ASSY BMP8 1 S

1-3 00920503 SCREW TAT 2-5 CT 1 S

1-4 00930403 SCREW TAT 3-4 CT 2 S

2 37417000 REFLECT SENSOR BD UNIT TMP4 1 OLD TYPE S

37417020 TRANSMIT SENSOR BD UNIT B TMP4 1 NEW TYPE S

2-1 30721010 CABLE UNIT TMP4 1 S

3 83100460 IDLER GEAR 15X50X0.5 1 S

4 *3 31375211 PLATEN TMP4 1 S

#3 31375212 PLATEN TMP4 1 S

5 33102210 GEAR 28X0.5 TMP4 1 S

6 80203041 DRIVE SHAFT BEARING MP300 2 S

7 33910060 PAPER GUIDE C TMP4 1 S

8 04991509 CUTTER AC310-24-LN 1 TMP452

9 *1 33910030 PAPER GUIDE B TMP4 1 S

#1 33910031 PAPER GUIDE B TMP4 1 S

10 33903010 FRICTION PLATE TMP4 1 S

11 33490010 HEAD POSITION LEVER TSP4 2

12 37419000 HEAD UNIT TMP4 1 S

13 NPN HEAD FRAME UNIT TMP4 1

13-1 81360850 PAPER GUIDE ROLLER BMP4 1

13-2 *1 81370920 HEAD UNIT HOLDER SHAFT BMP4 1

#1 31303010 HEAD UNIT HOLDER SHAFT TMP4 1

13-3 82902330 HEAD CLAMP BMP4 1

13-4 81370910 PRESSURE STAY BMP4 1

13-5 09991391 HEAT-SHRINK TUBE A-6.0 GRN 1

13-6 82401370 PRESSURE LEVER BMP4 2

13-7 82401360 HEAD STOPPER LEVER BMP4 2

13-8 80994252 GUARD SHEET BMP4 1

13-9 04310401 OILESS BUSHING F4X7X3 2

13-10 80511070 SPRING E040-040-0159 2 S

13-11 80510840 SPRING E055-060-0180 1 S

13-12 04020015 STOP RING SE3.0 4 S

13-13 04020016 STOP RING SE4.0 2 S

13-14 02040301 FLANGED NUT NHW3 2 S

13-15 09991372 HEAT-SHRINK TUBE 4.0 1 S

14 80705031 CABLE UNIT 26X290CC BMP4 1

15 30510410 SPRING E065-070-0238 2 S

16 30520210 SPRING C075-080-0165 2 S

17 04012003 ROLL PIN SP2.0X8 1 S

18 04020010 STOP RING SE2.0 1 S

19 04991204 FASTENER T18S 8 S

20 00630404 SCREW TR 3-4 2 S

21 01903077 SCREW TAT 3-5 CT-FL 5 TMP452 S

22 01914035 SCREW TAT 4-10 PT-FL 1 S

23 00820304 SCREW TR 2-3 2 TMP452 S

24 01903090 SCREW TAT 3-8 CT-FL 1 S

25 32041110 CUTTER HOLDER L TSP4 1 TMP452

26 32041120 CUTTER HOLDER R TSP4 1 TMP452

27 32045220 GUIDE B AC3 1 TMP452

28 04020016 STOP RING SE4.0 5 S

DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK

Printer Mechanism TMP412/4522-1-2.Parts List

Contents

Main Page INTRODUCTION Page Page Page 1. General Specifications Page Page 6 Fig. 1-1-c External Dimensions (TUP482) 493 Unit : mm 120 7 Unit : mm Fig. 1-1-d External Dimensions (TUP482) Page Page 2. External Appearance Page 3. DIP-Switch Settings Baud 1-1 1-2 2400BPS OFF OFF DIP switch #2 (4 bits): 4. Print-Density Adjustment 5. Sensor Adjustment 6. HEX Dump Mode/Test Print 7. Changing the Interface Board CHAPTER 2 THEORY OF OPERATION Page 21 Fig. 2-1 Block Diagram 1. Block Diagram 24V (8) The following is the block diagram for this printer. (8) (1) Main Logic Board (2) Interface board (3) Near-end sensor board (4) RESUME Switch (5) Printer Mechanism 2. Main Logic Board 24 2-1-2. RS-422A Interface RS-422A Interface Board Main Logic Board CPU Gate Array Fig. 2-4 Parallel Interface 2-2. Editing and Printing Page 2-3. Feed-Motor Drive Circuit 2-4. Power-On Reset Circuit 2-5. +5V Line Voltage Detector Circuit 3. Printer Mechanism 3-1. Thermal Head 3-2. Paper-Feed Mechanism 3-3. Sensor Page Page CHAPTER 3 PARTS REPLACEMENT AND RELATED ADJUSTMENTS Note: The printer has no adjustable parts. Page 1. Presenter (TUP482) Presenter (TUP492) 2. Cutter (TUP452 and TUP482) Cutter (TUP492) 3. Printer Mechanism 4. Main Logic Board 5. Print Head Unit 6. Feed Motor Assembly 7. Sensor Unit Old Type New Type Page Page Page 1. Maintenance 1-1. Cleaning 1-2. Checks 2. Lubrication 2-1. Lubricants 2-2. Application Method 2-3. Lubrication Points 47 Fig. 4-1 Lubrication Points ( Printer Mechanism ) Page CHAPTER 5 PARTS LIST 50 1. Printer Assembly 1-1. TUP412/452/482 1-1-1.Disassembly Drawing A. TUP412 51 B. TUP452 52 C. TUP482 53 1-1-2.Parts List Printer Assembly TUP412/452/482 54 1-2. TUP492 1-2-1.Disassembly Drawing 55 1-2-2.Parts List Printer Assembly TUP492 56 2. Printer Mechanism C D BA 2-1. TMP412/452 57 B. TMP452 C D BA 58 2-1-2.Parts List Printer Mechanism TMP412/452 59 2-2. TMP492W-24N C D BA 2-2-1.Disassembly Drawing 60 2-2-2.Parts List Printer Mechanism TMP492W-24N 61 3. Presenter-Assembly 3-1. PR112-24 3-1-1.Disassembly Drawing 62 Presenter-Assembly PR112-24 3-1-2.Parts List 63 3-2. PR242-24 3-2-1.Disassembly Drawing 64 3-2-2.Parts List Presenter-Assembly PR242-24 65 4. Wiring Scheme of Printer 4-1. RS232 Interface Type RS232C I/F BOARD 66 4-2. RS422A Interface Type RS422A I/F BOARD 67 4-3. Parallel Interface Type PARALLEL I/F BOARD 68 5. Main Logic Board (TUP400 Ver.1) C A B 69 B D A 70 D C BZ + 71 D C B 5-2. Parts List 72 73 74 Page Page Page Page Page Page 81 6-3. Parts List 82 83 84 7. RS-232C Interface Board (Ver. 1) 7-1. Circuit Diagram 7-2. Parts List 85 RS-232C Interface Board (Ver. 1) Page 87 8-2. Component Layout 8-3. Parts List RS-232C Interface Board (Ver.2) Page Page 90 9-2. Component Layout 9-3. Parts List RS-422A International Board 91 10. Parallel Interface Board (Ver. 1) 10-1. Circuit Diagram 10-2. Parts List 92 Parallel Interface Board (Ver. 1) Page 94 11-2. Component Layout 11-3. Parts List Parallel Interface Board (Ver.2) 95 12. Near-End Sensor Board 12-1. Circuit Diagram 12-2. Parts List 96 13. Paper-End Sensor Board DRWG.NO. REV. PARTS NO. PARTS NAME QTY REMARKS RANK 13-1. Circuit Diagram 13-2. Parts List 97 14. Transit Board DRWG.NO. REV. PARTS NO. PARTS NAME QTY REMARKS RANK 14-1. Circuit Diagram 14-2. Parts List 98 15. Presenter Sensor Board 15-1. Circuit Diagram 15-2. Parts List Distributed by