STEP #2 - ASSEMBLE LEVERAGE ARMS:

1.Locate one of the LEVERAGE ARMS, slide it arms that has bearing and seal pre-installed will

onto the corresponding shaft as show below, the side of the leverage slide onto the corresponding shaft first.

2.After the one of LEVERAGE ARMS has been slid onto the corresponding shaft, install a full greased (20 MM ID TAPPERED BEARING) with the small diameter of the bearing going first. Next install a (3MM thick, 17MM ID WASHER) followed by a (TAB WASHER) , then a (BEARING NUT) as shown in Fig A. Note: the Tab washer will have a tab protruding through the ID. This will need to align the slot in the shaft.

3.Using the provided nut driver tool tighten the bearing nut to the 7-9 Lbs-Ft torque. Check to make sure the bearing are fully seated by wiggling the leverage arms, if there is excessive play in the arm you need to tighten the bearing nut more.

4.Once the nut is tight, use a small flat screwdriver to bend one of the tabs on the tab washer into one of the four notched in the bearing nut as shown in Fig B.

5. Repeat steps 1 thru 4 with the remaining LEVERAGE ARM as shown below.

FIG:A

FIG:B

ALIGN 1 OF THE 6

TABS WITH THE

SLOT IN NUT. BEND

THE TAB INTO SLOT.

STEP #2 Completed

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Star Trac IP-L5002 manual Step #2 Completed, Step #2 Assemble Leverage Arms