Star Trac IP-L5002 manual Required Tools

INSTALLATION INSTRUCTIONS

REQUIRED TOOLS:

• 13mm Box / Open-End Wrench ………………	1	• 5mm Hex Key Socket…………………………………...	1
• 13mm Socket……………………………………………	1	• 6mm Hex Key Socket……………………………………	1
• Torque Wrench…………………………………………	1

GENERAL NOTES:

•Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use thread locker when a Nyloc nut is used.)

•All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts.

•This Installation Instructions Manual must be used in conjunction with the equipment’s Owner’s Manual. The Owner s

		manual describes equipment setup and instructs members on how to use it correctly and safely.				’
•		LEVERAGE requires at least two people to perform the installation.
		THREAD LOCKER APPLICATION: Clean all threads and holes, apply no more than 3-4 drops per bolt.
			Thru Holes		Blind Holes
			Metric Steel Bolts Torque Specifications
		Bolt Size		Thread Pitch	Torque, N-m (lbs-ft)
		6mm		1.25	10 to13.5 (8 to10)
		8mm		1.25	25.5 to 28.5 (19 to 21)
		10mm		1.75	55.5 to 58 (41 to 43)
		12mm		1.25	61 to 65 (45 to 48)
	•	Torque all hardware to values as specified above, unless noted otherwise.
	•	See hardware sheet of this manual for fastener sizing information; for reference only.
	•	Note: All torque values are in N-m unless otherwise stated.

WARNING: All taper roller bearings should ship from the factory packed with grease. It is the installers responsibility to verify that ALL taper roller bearings are fully packed with grease before assembly of the LEVERAGE product begins. If any bearing needs grease added use a general purpose Lithium Grade 2 grease. Fully pack the roller bearing with grease by forcing the grease under the bearing cage between the rollers from the large end of the roller until it oozes thru the small end.

Failure to correctly lubricate bearings and maintain proper lubrication may result in damage that could cause bearing to fail during operation, creating a risk of serious bodily harm.

PACKAGING REMOVAL:

Carefully remove all packaging materials that wrap the equipment. DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT. At this time remove any sub-components from the pallet and set aside for later assembly.

Should any component not be present or if you have any operational questions, please refer to your owner’s manual or on the web @ www.startrac.com . Specifically refer to your Leverage serial number and model number labeled on your equipment.

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