Sterling GG-45, GG-90, GG-75, GG-60, GG-120, GG-30, GG-105 specifications Pattern, Status, Check/Repair

Models: GG-105 GG-30 GG-120 GG-45 GG-60 GG-75 GG-90

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Table 10B - Troubleshooting with LED Indicator Assistance for Honeywell Control Board

PATTERN

STATUS

CHECK/REPAIR

 

 

 

Short Flash

Control powered (without call for Heat)

Not Applicable

 

 

 

Heartbeat

Call for Heat: normal operations

Not Applicable

 

 

 

2

Pressure Switch failed closed

1. Check pressure switch to see if open to start, if not

 

 

replace switch.

 

 

2. Air flow switch jumpered. Remove jumper and check

 

 

operation.

 

 

 

3

Pressure Switch failed open

1. Look for obstruction or restrictions in appliance air

 

 

intake or flue outlet that are preventing proper

 

 

combustion airflow.

 

 

2. Moisture or debris in tube that connects pressure

 

 

switch and draft inducer.

 

 

3. Check spud on power venter housing. Make sure it is

 

 

clear.

 

 

 

4

Limit circuit open

1. Open manual reset rollout switch.

 

 

2. Gas pressure is too high, over fired condition.

 

 

3. Incorrect airflow due to blockage or fan motor not

 

 

operating.

 

 

 

5

Flame sensed out of sequence - flame still present

1. Flame probe miswired or shorted.

 

 

 

6+1

Softlockout: Failed to light in four ignition trials

1. Gas supply off or gas pressure too low.

 

 

2. Flame sense rod contaminated or loose wire.

 

 

3. Gas valve switch is off or wires are not connected.

 

 

4. Broken or cracked porcelain on spark ignitor

 

 

allowing spark to jump to ground and not between

 

 

end of probes.

 

 

 

6+2

Softlockout: Limit circuit opened during run

1. Open manual reset rollout switch.

 

(recycle counter at its maximum)

2. Gas pressure too high, over fired condition causing

 

 

high limit to open.

 

 

3. Incorrect airflow due to blockage or fan motor not

 

 

operating.

 

 

 

6+3

Softlockout: Pressure Switch opened during run; did not

1. Check pressure from drafter and see if it reads above

 

reclose within 2 seconds (flame lost and recycle at its

set point on pressure switch. Replace bad pressure

 

maximum)

switch.

 

 

 

6+4

Softlockout: Flame failed during run

1. Check sensor wire and make sure it is connected

 

(recycle at its maximum)

properly.

 

 

 

6+5

Flame sensed while out of sequence and is now gone

 

 

 

 

7+1

Lockout: Bad fuse detected.

1. Check for short. If no short replace fuse and start unit.

 

 

2. If no short is found, check gas valve for possible over

 

 

amp. condition. Replace gas valve.

 

 

 

7+2

Lockout: Low voltage on 24VAC input

1. Check transformer for proper voltage. Replace

 

 

transformer if not correct.

 

 

 

7+4

Lockout: Flame Rod shorted to ground or there is a big

1. Switch off power and check flame rod wiring.

 

leakage from flame rod to ground

 

 

 

 

7+5

Lockout: Gas Valve fault

1. Turn unit off and back on. If fault code flashes again

 

 

check gas valve for problem. If problem found replace

 

 

gas valve.

 

 

 

7+6

Lockout: Internal Hardware error detected

1. Reset board. If code flashes again replace board.

 

 

 

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Sterling GG-45, GG-90, GG-75, GG-60, GG-120, GG-30, GG-105 specifications Pattern, Status, Check/Repair