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Sterling
STT 1600 Spare parts list, 99716, Ball bearing, 05190, Valve stem, 86363, Spindle motor
Models:
STT 1600
1
75
88
88
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Install
Parts list
STT 3.1.2. Flow chart
Dimension
Maintenance
STT 5.6.1. Resetting the control values
Assembly
Procedure
e.g. valve block moved in/moved out/error
Timer on/off
Page 75
Image 75
STT 1600
12, 16
12
99716
Ball bearing
16
05190
Valve stem
86363
Spindle motor 24 V
SM2-630
Spare parts list
10-2
Page 74
Page 76
Page 75
Image 75
Page 74
Page 76
Contents
SM2-630
Operating Instructions Dehumidified Air Dryer STT
with Siemens S7 control unit
Sterling Material Processing
SM2-630
STT Sterling Material Processing
Edition 11/02
Order confirmation number
Page
TABLE OF CONTENTS
Page
Page
1. General Information
Dehumidified Air Dryer
General Information
General Information
Dehumidified Air Dryer 1.1. Warnings and symbols
1.5. Notes on Usage
1.2. Explanations and information
1.3. Legal basis
1.4. Fields of applications
2. Safety instructions
Safety instructions
Dehumidified Air Dryer
General
Dehumidified Air Dryer 2.1. For your safety
Safety instructions
Assembly
Safety instructions
Dehumidified Air Dryer
Operation
Safety instructions
Maintenance
Dehumidified Air Dryer
2.2. For the safety of the devices
Safety instructions
Dehumidified Air Dryer
Safety instructions
Observe that the drying cells must be filled with drying agent before setting-upthe dryer only STT 1600, STT 2400. This will prevent damage of material
Dehumidified Air Dryer
Start-up
3. Start-up
STT 3.1. Control system
3.1.1. Key assignment
Start-up
SM2-630
STT 3.1.2. Flow chart
Indicator lamp messages
Start-up
STT 3.2. Switching on the dryer
3.2.1. Operation statuses
Start-up
3.4. Passwords
STT 3.3. Viewing the software-version
Start-up
Edit
Login
Start-up
Logout
Start-up
STT 3.5. Basic parameters
3.5.1. Turning the devices on/off
Timer on/off
Hopper X on/off X = number of the drying hopper
Start-up
Used air Act
STT 3.5.2. Entering dryer values
Start-up
Regeneration Heater Act
Start-up
Return air cooler Target
Return air cooler Act
Hopper entry X Act
STT 3.5.3. Entering hopper values
Start-up
Hopper entry X Target
Start-up
Granules target % = C F
Granules act. C F
STT 3.5.4. Observing processing status
e.g. valve block moved in/moved out/error
Start-up
Time
STT 3.5.5. Setting date and time
Start-up
Date
Language
STT 3.5.6. Viewing/changing language and contrast
Start-up
Contrast
Run on time drying blower --300 sec
STT 3.5.7. Changing parameters
Start-up
Select ”Parameters”
STT 3.5.8. Setting the timer
Start-up
XX ON 00 00 OFF 00 00 XX = day Mo-Su
STT 3.6. Starting continuous operation
Start-up
Select ”Main menu”
System runtime
STT 3.7. Viewing system runtime
Start-up
Select ”System runtime”
Start-up
STT 3.8. Switching the dryer off
Switch off the dryer at the main switch
Disconnect the power supply
4. Error and error correction
Error and error correction
Dehumidified Air Dryer
Error and error correction
Failures must be repaired immediately LED “ALARM”
Dehumidified Air Dryer
Error and error correction
Dehumidified Air Dryer
View
Total messages
Error and error correction
Dehumidified Air Dryer
Number
Overflow warning On/Off
Error and error correction
Dehumidified Air Dryer
Overflow
A Safety Temperature Limiter has been Activated
Error and error correction
PLC = SPS Battery is Empty
Main Switch is Off
Error Bypass Flap
Error and error correction
Excess Temperature Regeneration Heater
Insufficient Temperature Regeneration Heater
Insufficient Temperature Drying Heater
Error and error correction
Temperature Measurement Drying Heater Defective
Excess Temperature Drying Heater
Valve Error Hopper
Error and error correction
Temperature Measurement Granules Defective Hopper
Excess Temperature Granules Hopper
Maintenance
5. Maintenance
Please observe the maintenance schedule
Maintenance
Maintenance
STT 5.1. Maintenance intervals
Maintenance
STT 5.2. Cleaning/renewing the air filters
Return air filter/Regeneration air filter
Maintenance
Remove the lid of the filter
Maintenance
Re-installthe cleaned/new filter mat
Filter of the electrical cabinet
Maintenance
STT 5.3. Tensioning the V-belts
”Regeneration” Blower
Maintenance
”Drying” Blower
Maintenance
5.5. Servicing the accessories
5.4. Disposing of the drying agent
Maintenance
Maintenance
5.6. Changing the battery of the control system
SM2-630
Maintenance
Store backup batteries in a dry and cool place
Order number battery
Maintenance
STT 5.6.1. Resetting the control values
Functional description
6. Functional description
STT 6.1. Dryer
Dew point dependent regeneration switch optional
Functional description
Functional description
STT 6.2. Drying hopper optional
Functional description
STT 6.3. Return air cooler optional
STT 6.4. Hopper heaters optional
6.5. Automatic motor flaps optional
Functional description
7. Transport, Assembly and Storage
Transport, Assembly and Storage
Dehumidified Air Dryer
Dehumidified Air Dryer 7.1. Transport and Packing
Transport, Assembly and Storage
with a fork lift truck
Transport with a workshop crane SM2-630
Transport, Assembly and Storage
Dehumidified Air Dryer
with a workshop crane
Dehumidified Air Dryer 7.2. Assembly
7.3. Storage
Transport, Assembly and Storage
Assembly instructions
8. Assembly instructions
Assembly instructions
Assembly instructions
STT 8.2. Filling up the drying cells
Assembly instructions
STT 8.3. Connection of the air coolers optional
Assembly instructions
STT 8.4. Electrical connection
Optional Equipment
9. Technical Data
Technical Data
Basic Equipment
Technical Data
Dimension sheet
SM2-630
Spare parts list
10. Spare parts list
05190
Spare parts list
99716
Ball bearing
86379 Motor 88952 Sealing
Spare parts list
100
39 31536 Sealing 7216517 Motor flap optional
S89532
Spare parts list
Hopper heaters
10.1. Switching Cabinet and Operating Unit
Spare parts list
Control
11. Electrical manual
Electrical manual
Dehumidified Air Dryer
Version 64.10-0134GB0110/97
12. Accessories
Accessories
Dehumidified Air Dryer
Accessories Entering values on the OP
Sterling Material Processing
02/01GB
Step
3.3Entering Values
Procedure
General Operation
3.3.1Entering Numerical Values
General Operation
Exception
Step
3.3.2Entering Alphanumeric Values
Procedure
General Operation
Procedure
General Operation
Step
Step
3.3.3Entering Symbolic Values
Procedure
General Operation
Accessories Flap control with Fuzzy-Logic
Sterling Material Processing
10/00GB
Flap control with Fuzzy-Logic
Control unit “flap”
10/00GB