Therma-Stor Products Group XT150H Maintenance, Service, Troubleshooting, Standard Air Filter

FOR HVAC INSTALLER ONLY

6. Maintenance

6.1 Standard Air Filter

The Ultra-Aire XT150H is equipped with a pleated cloth air filter. This filter should be checked every six months. Operating the unit with a dirty filter will reduce dehumidifier capacity and efficiency and may cause the compressor to cycle off and on unnecessarily on the defrost control.

To access the air filter, remove the filter access panel from the end of the Ultra-Aire XT150H. The filter should be readily visible and can be removed by pulling them straight out of the Ultra-Aire XT150H.

The pleated cloth filter can generally be vacuumed clean several times before needing replacement. Replacement filters can be ordered from the factory or purchased locally if available. DO NOT operate the unit without the standard filter or with a less effective filter than the standard filter. The heat exchange coils inside the unit could become clogged and require disassembly to clean. Filter non-compliance invalidates the product warranty.

6.2 High Efficiency Air Filter

An optional high efficiency pleated microglass paper filter is available for the Ultra-Aire . This filter is rated as 90%-95% efficient by the ASHRAE Dust Spot test method 52-76. The high efficiency pleated microglass paper filter should be used in conjunction with the standard filter, and placed directly beneath the standard filter.

This filter is able to remove allergy causing particles from the airstream. The high efficiency filter has a much larger surface area than the standard filter, thus the standard filter may need to be cleaned or replaced several times before the high efficiency filter requires replacement. Be careful not to damage the fabric media when handling the high efficiency pleated paper filter. Do not attempt to clean the high efficiency pleated paper filter. It should be replaced when it becomes restrictive (See Figure 7).

6.3 Impeller Fan Oiling

The impeller fan motor is factory lubricated for many years of normal operation, and no further oiling is required.

6.4 Optional Fresh Air Return

Check and clean the screen on the outdoor fresh air return seasonally. The screen may become plugged during the seasons when there are many particles in the outdoor air.

7. Service

7.1 Warranty

A warranty certificate has been enclosed with this unit; read it before any repair is initiated. If a warranty repair is required, call the factory first at 1-800-533-7533 for warranty claim authorization and technical assistance.

7.2 Technical Description

The Ultra-Aire XT150H uses a refrigeration system similar to an air conditioner's to remove heat and moisture from incoming air, and add heat to the air that is discharged (See Figure 15).

Hot, high-pressure refrigerant gas is routed from the compressor to the condenser coil (See Figure 3). The refrigerant is cooled and condensed by giving up its heat to the air that is about to be discharged from the unit. The refrigerant liquid then passes through a filter/drier and capillary tubing which causes the refrigerant pressure and temperature to drop. It next enters the evaporator coil where it absorbs heat from the incoming air and evaporates. The evaporator operates in a flooded condition, which means that all the evaporator tubes contain liquid refrigerant during normal operation. A flooded evaporator should maintain nearly constant pressure and temperature across the entire coil, from inlet to outlet.

The mixture of gas and liquid refrigerant enter the accumulator after leaving the evaporator coil. The accumulator prevents any liquid refrigerant from reaching the compressor. The compressor evacuates the cool refrigerant gas from the accumulator and compresses it to a high pressure and temperature to repeat the process.

Figure 15: Refrigeration System of Ultra-Aire XT150H

7.3 Troubleshooting

No dehumidification, neither impeller fan nor compressor run with fan switch and ventilation timer OFF.

1.Unit unplugged or no power to outlet.

2.Humidity control set too high or defective (Sec. 3.3 & 5.7A)

3.Loose connection in internal or control wiring.

4.Defective Compressor relay.

5.Defective control transformer.

6.Low pressure Control open (Sec 3.7 & 5.10).

7.Optional Condensate Pump Safety Switch open (Sec 5.11).

18 Ultra-Aire XT150H Installer’s & Owner’s Manual