Troubleshooting
Checklist
WARNING
Hazardous Service Procedures!
The maintenance and trouble shooting procedures recommended in this section of the manual could result in exposure to electrical, mechanical or other potential safety hazards. Always refer to the safety warnings provided throughout this manual concerning these procedures. When possible, disconnect all electrical pow- er including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. When necessary to work with live electrical components, have a qualified licensed electrician or other individual who has been trained in handling live electrical components per these tasks. Failure to follow all of the recommended safety warnings provided, could result in death or serious injury.
Problem
No response to any thermostat setting
Unit short cycles
Blower runs, but compressor does not
Insufficient capacity
High pressure switch open
Heating | Cooling | Cause | Correction | |
X | X | Main power off | Check fuses | |
X | X | Defective control transformer | Replace | |
X | X | Broken or loose connection | Repair | |
X | X | Defective thermostat | Replace | |
X | X | Transformer | Reset Transformer | |
X | X | Thermostat or sensor improperly located | Relocate | |
X | X | Defective compressor overload | Replace (if external) | |
X | X | Defective compressor contactor | Replace | |
X | X | Supply Voltage too low | Correct | |
X | X | Defective compressor capacitor | Replace | |
X | X | Defective windings | Replace | |
X | X | Limit switches open | Check cause/Replace or repair | |
X | X | Dirty filter | Replace/clean | |
X | X | Blower RPM too low | Correct | |
X | X | Loss of conditioned air due to leaks in | Repair leaks | |
ductwork | ||||
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| X | Introduction of excessively hot | Correct | |
X |
| Introduction of excessively cold | Correct | |
X | X | Low on refrigerant charge | Locate leak, repair and recharge by | |
weight (not by superheat) | ||||
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X | X | Restricted thermal expansion valve | Replace | |
X | X | Defective reversing valve | See | |
X | X | Thermostat improperly located | Relocate | |
X | X | Unit undersized | Recalculate heat gains/losses | |
X | X | Inadequate water flow | Increase GPM | |
X | X | Scaling in heat exchanger | Clean or replace | |
| X | Water too hot | Decrease temperature | |
X |
| Water too cold | Increase temperature | |
| X | Inadequate GPM | Increase water flow to unit | |
| X | Water too hot | Decrease temperature | |
X |
| Inadequate air flow | Check, clean blower and coil | |
X |
| Dirty filter | Clean/replace | |
X | X | Overcharged with refrigerant | Decrease charge | |
X | X | Defective pressure switch | Check or replace |
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