WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all

moving partsto come to a complete stop, disconnectspark plugwire and move wire awayfrom spark plug. Failureto follow these instructions can result in serious personal injury or property damage.

b Unthreadthe hex nut IC, Figure5-4) halfway upthe adjustment screw (D_.

c. Unhookthe top of the spring from

 

 

the Forward Clutch Bail.

 

FRONT/

d. Usepliers to preventthe adjuster _B_

 

from turning and turn the slotted screw lo-

 

FORWARD

 

 

 

 

cated inside the spring clockwise _viewed

 

 

from operator'spositiom to increaseten-

 

 

sion on the spring. Turn the screw coun-

 

 

terclockwise to decreasetension. Once

 

 

adjusted, reattach the spring to the For-

C

 

ward Clutch Ba_L

 

 

e. RepeatSteps2and 3to re-measure

 

 

the length of the spring. Whenthe second

 

 

measurementis between1/16"-to- 3/16"

 

 

longerthan the first measurement,retighten

 

 

the hexnut (C)againstthetop of the adjuster

 

 

_B/.

Figure5-3: Installtinessothatcuttingedgenf tinesentersoilfirstwhentillermovesforward,

ReplacementBelt Information

If the drive belt needsto be replaced,see

 

 

CHECKINGANDADJUSTING

belt tension is correct if this second mea-

your local authorized dealeror refer to the

FORWARDDRIVEBELTTENSION

suremenl is between1/6"-to- 3/16"longer

Parts List for ordering information. Use

It is important to maintain correct tension

than the first measurement,

only afactory-authorized belt as an "over-

4. If the spring Lstoo short tless than 1/

the-counter" belt may not perform satis-

on the forward drive belt. A loose beltwill

16'3the. tension is too loose. If the spring

factorily. The procedure requires average

causethe tinesandwheelsto slow down--

is too long _morethan 3/16"_.the tension

mechanicalability andcommonly available

or stop completeiy i eventhough the en-

is too tight.

tools.

gine _srunning at full speed. A too tight

 

5. To adjust the length of the spring:

 

belt can result in unintentional tine move-

 

ment when the clutch _ailis in the Neutral

a. Releasethe Forward Clutch Bail.

 

_releasedlposition.

 

 

• Check belt tension after the first two hours of break-in operation andafter every 10operating hours.

• At the end of eachtilling season, check the belt for cracks, cuts or frayed edges and replace it as soon as possible.

To CheckForwardBelt Tension:

1.Stop engine, wait for all partsto stop mowng anddisconnect spark plug wire

2.With the ForwardClutch Bailinan open (releasedl pos_t_on,measureand note the overall length of the cable spring (A, Figure 5-4) by measuringfrom the outermost coil to the outermost coil.

3. Squeezethe ForwardClutch Ba

Figure5-4: Tocheckforwardbelt tension, take twomeasurementsof the

overall length ofthe coilsin the spring-- first with the clutchbail open,

againstthe handlebar(seeFigure5-4) and

then with the clutchbail closedagainst the handlebar.

re-measurethe length of the coils. The

 

19

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Troy-Bilt 630CN Checkingandadjusting, Forwarddrivebelttension, ReplacementBelt Information, To CheckForwardBelt Tension